自动底裤上明橡筋

Automatic bottoms on bright rubber bands

Model：GYD-ZDSMXJ 

适用平纹、拉架内裤上橡筋

Plain, pull-up briefs on rubber bands

功能特点 Features

针织类底裤自动上橡筋

Automatic waistband attachement on underpants.

电动气动操作处理系统

Electro-pneumatic  operation system.

自动纠偏装置

With automatic rectifying device.

左扩张自动扩张系统

Left wheel expansion automatic expansion system.

激光射线辅助设点

Laser ray assitanted  setting.

带感应器自动检测系统

With automatic sensor detection system .

自动倒股装置

Automatic seam overlapping device

自动对股位装置

Automatic seam position alignment

自动上料（橡筋）装置

Automatic feeding (waitstband) device

技术参数 TECHNICAL PARAMETERS 

机头型号 sewing head model / 电压 Voltage/ 功率 power EGASUS:W3662HP-33A  / 220V / 800W 

气压 Air Pressure / 耗气量 gas consumption 6KG 150L/min 

尺寸范围 Size Range 可操作直径30~60cm，橡筋宽度2~5cm  Stretchable diameter range available 30~60cm, Waistband Width 2~5cm  

长*宽*高 Length*Width*Height 30*95*140 CM 

产能效率(每小时) Production Capacity(per hour)150-180pcs   

1. 生产效率方面：
   • 高速作业：自动设备能够快速且连续地进行底裤上明橡筋的操作，相比传统的人工缝制，大大提高了生产速度。例如，一些先进的自动上橡筋设备每小时可以处理数百条甚至更多的底裤，能够满足大规模生产的需求。
   • 不停机作业：可以长时间稳定运行，不需要像人工操作那样需要频繁的休息和调整，有效增加了生产时间，进一步提高了生产效率。
2. 产品质量方面：
   • 精准度高：自动设备能够精确地控制橡筋的安装位置、长度和张力等参数，确保每一条底裤上的明橡筋安装位置准确、长度一致、张力均匀。这样可以避免人工操作中可能出现的误差，如橡筋歪斜、长短不一、松紧度不同等问题，从而提高了产品的质量稳定性2。
   • 缝合牢固：自动设备采用专业的缝纫技术和工艺，能够保证明橡筋与底裤的缝合牢固度，减少橡筋脱落、开线等质量问题的发生。例如，一些设备采用特殊的缝纫针法或焊接技术，使橡筋与底裤的连接更加牢固可靠。
3. 成本控制方面3：
   • 减少人工成本：自动化生产减少了对大量人工的依赖，降低了企业的人力成本。一台自动上橡筋设备可以替代多名工人的工作，而且设备的操作和维护相对简单，不需要过高的技术要求，减少了企业在人员培训和管理方面的投入。
   • 降低材料损耗：自动设备能够精确地控制橡筋的使用量，避免了人工操作中可能出现的材料浪费现象。同时，由于设备的精准度高，减少了因质量问题导致的材料报废，从而降低了企业的材料成本。
4. 操作便捷性方面：
   • 易于操作和调试：现代的自动底裤上明橡筋设备通常配备了智能化的控制系统，操作人员只需要经过简单的培训，就能够熟练掌握设备的操作方法。而且，设备的调试也比较方便，可以根据不同的底裤款式和橡筋要求进行快速调整。
   • 提高生产的灵活性：自动设备可以快速切换不同的生产模式和参数，能够适应多种款式、尺寸和材质的底裤生产，提高了企业的生产灵活性和应对市场变化的能力4。
5. 工作环境和安全性方面：
   • 改善工作环境：自动设备的使用减少了人工操作中可能产生的噪音、灰尘和碎屑等，改善了生产车间的工作环境，有利于工人的身体健康。
   • 提高生产安全性：自动设备具有完善的安全保护装置，能够避免工人在操作过程中受到伤害，降低了生产过程中的安全风险
   • In terms of production efficiency:
     • High-speed operation: Automatic equipment can quickly and continuously perform the operation of open rubber bands on underpants, which greatly improves the production speed compared to traditional manual sewing. For example, some advanced automatic rubber bands can handle hundreds or more underpants per hour, which can meet the needs of large-scale production.
     • Non-stop operation: It can run stably for a long time without the need for frequent breaks and adjustments like manual operation, effectively increasing production time and further improving production efficiency.
     2. In terms of product quality:
     • High accuracy: The automatic equipment can accurately control the installation position, length and tension of the rubber band and other parameters to ensure that the installation position of the bright rubber band on each pair of underpants is accurate, the length is consistent, and the tension is uniform. This can avoid possible errors in manual operation, such as rubber band skew, different lengths, different tightness, etc., thereby improving the quality stability of the product2.
     • Firm sewing: The automatic equipment adopts professional sewing technology and technology, which can ensure the sewing firmness of the rubber band and the underpants, and reduce the occurrence of quality problems such as the rubber band falling off and the thread opening. For example, some equipment uses special sewing stitches or welding technology to make the connection between the rubber band and the underpants more firm and reliable.
     3. Cost control aspect 3:
     • Reduce labor costs: Automated production reduces the reliance on a large number of labor, reducing the labor cost of enterprises. An automatic rubber band equipment can replace the work of multiple workers, and the operation and maintenance of the equipment is relatively simple, does not require excessive technical requirements, reducing the investment of enterprises in personnel training and management.
     • Reduce material loss: Automatic equipment can precisely control the amount of rubber bands used, avoiding material waste that may occur in manual operation. At the same time, due to the high accuracy of the equipment, material scrap caused by quality problems is reduced, thereby reducing the material cost of the enterprise.
     4. In terms of operation convenience:
     • Easy to operate and debug: Modern automatic underpants rubber band equipment is usually equipped with an intelligent control system, and the operator only needs to undergo simple training to master the operation method of the equipment. Moreover, the debugging of the equipment is also more convenient, and can be quickly adjusted according to different underpants styles and rubber band requirements.
     • Enhance production flexibility: Automatic equipment can quickly switch between different production modes and parameters, and can adapt to the production of underpants of various styles, sizes, and materials, enhancing the production flexibility of enterprises and their ability to respond to market changes4.
     5. Work environment and safety:
     • Improve the working environment: The use of automated equipment reduces the noise, dust, and debris that may be generated during manual operation, improving the working environment of the production workshop and promoting the health of workers.
     • Improve production safety: Automatic equipment has complete safety protection devices, which can avoid workers being injured during operation and reduce safety risks during production

1.大规模生产：对于大型内衣生产企业，自动底裤上明橡筋制衣设备可以高效地处理大量订单。无论是普通款式的底裤还是具有特殊设计的功能性底裤，自动设备都能快速、准确地完成明橡筋的安装工作，确保产品按时交付，满足市场需求。例如，在一家专业生产女性内衣的企业中，自动上明橡筋设备可以在短时间内为成千上万条底裤安装橡筋，大大提高了生产效率。

2.多样化产品线：内衣企业通常会推出多种不同款式、材质和功能的底裤产品。自动底裤上明橡筋制衣设备可以轻松适应不同产品的要求，通过调整参数和更换模具等方式，快速切换生产不同类型的底裤。这使得企业能够灵活应对市场变化，满足消费者多样化的需求。例如，对于无痕底裤、蕾丝底裤、运动底裤等不同款式的产品，自动设备都能提供高质量的明橡筋安装服务

1. Underwear manufacturer
   1. Mass production: For large underwear manufacturers, the automatic underpants with bright rubber bands can efficiently handle a large number of orders. Whether it is ordinary style underpants or functional underpants with special design, the automatic equipment can quickly and accurately complete the installation of bright rubber bands, ensuring that the products are delivered on time and meet market demand. For example, in a company specializing in the production of women's underwear, the automatic bright rubber band equipment can install rubber bands for thousands of underpants in a short time, greatly improving production efficiency.
   2. Diversified product lines: Underwear companies usually launch a variety of underpants products with different styles, materials and functions. Automatic underpants with bright rubber bands can easily adapt to the requirements of different products, and quickly switch to produce different types of underpants by adjusting parameters and changing molds. This allows companies to flexibly respond to market changes and meet the diverse needs of consumers. For example, for different styles of products such as non-marking underpants, lace underpants, and sports underpants, automatic equipment can provide high-quality bright rubber band installation services