腰头自动上活橡筋

Self-activating rubber bands on the waist head 

Model：GYD-YTZDHXJ 

适用针梭织长裤、短裤、裙等衣物活橡筋腰头

Suitable for knitting trousers, shorts, skirts and other garments. 

功能特点 Features 

自动腰头活橡筋拉腰效果.

Automatic movable waistband overseam effects

尺寸自动控制  Automatic size control.

配置下拉撑布料机构

With lower support fabric device.

布边定位装置。确保完全对齐

Edge guiding devices secure a perfect alignment.

自动剪线、收料

Threads are trimmed and the finished parts are stacked automatically.

废料自动收集装置

Automatic waste collecting device.

技术参数 TECHNICAL PARAMETERS

机头型号 sewing head model / 电压 Voltage/ 功率 power PEGASUS:W3662P-35B / 220V / 850W

气压 Air Pressure / 耗气量 gas consumption 可操作直径37~82cm,腰头宽1.1~3cm  Stretchable diameter range available 37~82cm, Waistband Width 1.1~3cm 

长*宽*高 Length*Width*Height 120*61*146 CM

产能效率(每小时) Production Capacity(per hour)150-180pcs  

1. 提高生产效率：
   • 自动化操作：机器能够自动完成橡筋的上料、定位、缝制等一系列工序，相比传统的人工上橡筋方式，大大节省了操作时间和人力投入。例如，在大规模的服装生产中，一台自动上活橡筋设备可以替代多名熟练工人的工作，并且能够持续、稳定地进行生产，不受人工疲劳等因素的影响，从而显著提高生产效率。
   • 快速连续作业：自动设备可以快速地完成一个又一个腰头的橡筋缝制工作，中间几乎不需要停顿，减少了生产过程中的等待时间，使得整个生产流程更加顺畅、高效。
2. 提升产品质量：
   • 精准定位与缝制：先进的自动上活橡筋设备通常配备有高精度的传感器和定位装置，能够准确地将橡筋放置在腰头的指定位置，并保证缝制的线迹整齐、均匀。这样可以避免人工操作时可能出现的位置偏差、线迹不直等问题，提高产品的一致性和质量稳定性13。
   • 均匀的拉力控制：自动设备可以精确地控制橡筋的拉伸程度和缝制时的拉力，确保每一件服装的腰头橡筋拉力均匀，使腰头既具有良好的弹性，又不会因为拉力过大或过小而影响穿着的舒适性和美观度。例如，对于一些弹性要求较高的运动服装，自动上活橡筋设备能够更好地满足其质量要求。
3. 降低劳动强度：
   • 减少人工操作：工人不再需要进行繁琐的手工上橡筋工作，只需要进行简单的辅助操作，如将服装放置在设备上、启动设备等，大大减轻了工人的劳动强度。尤其是对于长时间从事服装生产的工人来说，能够有效减少因重复性劳动而导致的身体疲劳和损伤。
   • 操作更轻松：自动上活橡筋设备的操作通常比较简单，经过一定的培训后，工人可以轻松上手，不需要具备高超的手工缝制技能，降低了对工人技能水平的要求。
4. 增强生产的灵活性：
   • 适应多种款式和尺寸：自动上活橡筋设备可以通过调整参数和更换模具等方式，快速适应不同款式、尺寸的服装腰头加工需求。无论是儿童服装、成人服装，还是不同款式的裤子、裙子等，都能够在同一台设备上进行橡筋缝制，提高了设备的通用性和生产的灵活性。
   • 方便进行款式变更：在服装生产过程中，如果需要对腰头的设计或橡筋的款式进行变更，自动设备可以快速地进行调整和适应，减少了设备的更换和调试时间，有利于企业快速响应市场需求的变化。
5. 节约成本：
   • 减少人力成本：自动化生产减少了对人工的需求，企业可以节省大量的人力成本。虽然自动上活橡筋设备的购置成本较高，但从长期来看，随着生产规模的扩大，其成本优势会逐渐显现。
   • 降低次品率：自动设备的高精度和稳定性能够降低产品的次品率，减少因次品而产生的原材料浪费和返工成本，从而进一步提高生产的经济效益
   • Increase production efficiency:
     • Automated operation: The machine can automatically complete a series of processes such as feeding, positioning, and sewing of rubber bands, which greatly saves operation time and manpower investment compared to the traditional manual rubber band method. For example, in large-scale clothing production, an automatic rubber band equipment can replace the work of multiple skilled workers, and can continue to produce stably without the influence of artificial fatigue and other factors, thus significantly improving production efficiency.
     • Fast continuous operation: Automatic equipment can quickly complete the sewing of rubber bands from waist to waist, with little need for pause in the middle, reducing the waiting time in the production process and making the entire production process smoother and more efficient.
     2. Improve product quality:
     • Precise positioning and sewing: Advanced automatic rubber band loading equipment is usually equipped with high-precision sensors and positioning devices, which can accurately place the rubber band at the designated position of the waist head and ensure that the sewing stitches are neat and uniform. This can avoid problems such as positional deviation and unstraight stitches that may occur during manual operation, and improve product consistency and quality stability13.
     • Uniform tension control: The automatic equipment can precisely control the degree of stretching of the rubber band and the tension during sewing, ensuring that the waist rubber band of each garment is evenly pulled, so that the waist has good elasticity, and will not affect the comfort and aesthetics of wearing because the tension is too large or too small. For example, for some sports garments with high elasticity requirements, the automatic live rubber band equipment can better meet its quality requirements.
     3. Reduce labor intensity:
     • Reduce manual operation: Workers no longer need to perform cumbersome manual rubber band work, but only need to perform simple auxiliary operations, such as placing clothing on equipment, starting equipment, etc., which greatly reduces the labor intensity of workers. Especially for workers who are engaged in clothing production for a long time, it can effectively reduce physical fatigue and injuries caused by repetitive labor.
     • Easier operation: The operation of automatic rubber band equipment is usually relatively simple, and after a certain amount of training, workers can easily get started, without the need for superb manual sewing skills, reducing the requirement for workers' skill level.
     4. Enhance production flexibility:
     • Adapt to a variety of styles and sizes: The automatic live rubber band equipment can quickly adapt to the waist processing needs of different styles and sizes of clothing by adjusting parameters and changing molds. Whether it is children's clothing, adult clothing, or different styles of pants, skirts, etc., rubber bands can be sewn on the same equipment, improving the versatility of the equipment and the flexibility of production.
     • Convenient style change: During the garment production process, if the design of the waist or the style of the rubber band needs to be changed, the automatic equipment can be quickly adjusted and adapted, reducing the time for equipment replacement and debugging, which is conducive to enterprises to respond quickly to changes in market demand.
     5. Cost savings:
     • Reduce labor costs: Automated production reduces the need for labor, and enterprises can save a lot of labor costs. Although the purchase cost of automatic rubber band equipment is high, in the long run, with the expansion of production scale, its cost advantage will gradually emerge.
     • Reduce the defective rate: The high precision and stability of automatic equipment can reduce the defective rate of products, reduce the waste of raw materials and rework costs caused by defective products, and further improve the economic efficiency of production

1.大规模成衣生产：对于大型服装生产企业，腰头自动上活橡筋制衣设备能够在短时间内处理大量的订单。无论是生产裤子、裙子还是其他需要腰头橡筋的服装，该设备都能高效地完成橡筋安装工作，确保产品按时交付。例如，在一家以生产运动裤为主的工厂，自动上活橡筋设备可以快速地为成千上万条运动裤安装腰头橡筋，大大提高了生产效率。

2.多种款式服装生产：不同款式的服装对腰头橡筋的要求可能不同，如宽度、弹性等。腰头自动上活橡筋制衣设备可以通过调整参数，适应各种不同款式的服装生产需求。无论是紧身裤、阔腿裤还是连衣裙，都能轻松应对，为企业提供了更多的生产灵活性。

3.高品质服装生产：对于追求高品质的服装品牌，腰头的质量至关重要。自动上活橡筋设备能够确保橡筋安装的牢固度和均匀度，使腰头更加美观、舒适，提升服装的整体品质。例如，在高端时尚品牌的生产中，腰头自动上活橡筋制衣设备可以为设计师的创意提供可靠的技术支持，打造出精致的服装产品。

1.个性化定制：在定制服装领域，客户往往对服装的细节有特殊要求。腰头自动上活橡筋制衣设备可以根据客户的需求，精确地安装不同规格的橡筋，满足客户的个性化定制需求。例如，为客户定制的瑜伽裤，可以根据客户的身材和运动需求，安装具有特定弹性的腰头橡筋，提供更好的穿着体验。

2.小批量定制生产：定制服装工作室通常接到的订单量较小，但款式多样。腰头自动上活橡筋制衣设备可以快速切换不同的参数设置，适应小批量、多样化的生产需求。这不仅提高了生产效率，还保证了产品的质量稳定性，为定制服装工作室提供了有力的技术支持。

1.快速响应市场需求：电商平台的服装销售竞争激烈，卖家需要快速响应市场需求，推出新的款式和产品。腰头自动上活橡筋制衣设备可以帮助电商卖家快速生产出符合市场需求的服装，提高产品的上新速度。例如，当一种新的时尚趋势出现时，电商卖家可以利用自动上活橡筋设备迅速生产出相应款式的服装，抢占市场先机。

2.降低库存成本：电商卖家通常面临库存管理的挑战，过多的库存会占用大量资金。腰头自动上活橡筋制衣设备可以根据订单进行生产，减少库存积压。卖家可以在接到订单后，迅速使用自动上活橡筋设备生产出所需的服装，然后发货给客户，降低库存成本和风险。

1.运动服装生产：运动服装对腰头的舒适性和弹性要求较高。腰头自动上活橡筋制衣设备可以为运动服装生产企业提供高质量的橡筋安装服务，确保运动服装在运动过程中不会束缚身体，同时提供良好的支撑和舒适度。例如，在生产跑步裤、健身服等运动服装时，自动上活橡筋设备可以安装具有高弹性的腰头橡筋，满足运动员的需求。

2.儿童服装生产：儿童服装需要考虑到孩子的生长发育和活动特点，腰头的舒适性和安全性尤为重要。腰头自动上活橡筋制衣设备可以安装柔软、弹性适中的橡筋，避免勒伤孩子的腰部。同时，设备的精准操作可以确保橡筋的安装质量，提高儿童服装的安全性和耐用性

1. First, clothing manufacturers
   1. Large-scale ready-to-wear production: For large clothing manufacturers, the waist automatic live rubber band making equipment can handle a large number of orders in a short time. Whether it is the production of pants, skirts or other clothing that requires waist rubber bands, the equipment can efficiently complete the rubber band installation work and ensure that the product is delivered on time. For example, in a factory that mainly produces sweatpants, the automatic live rubber band equipment can quickly install waist rubber bands for thousands of sweatpants, greatly improving production efficiency.
   2. Production of various styles of clothing: Different styles of clothing may have different requirements for waist rubber bands, such as width, elasticity, etc. The waist automatic live rubber band making equipment can adapt to the production needs of various styles of clothing by adjusting parameters. Whether it is leggings, wide-leg pants or dresses, it can be easily handled, providing more production flexibility for enterprises.
   3. High-quality clothing production: For the pursuit of high-quality clothing brands, the quality of the waist is crucial. The automatic live rubber band equipment can ensure the firmness and evenness of the rubber band installation, making the waist more beautiful and comfortable, and improving the overall quality of the clothing. For example, in the production of high-end fashion brands, the waist automatic live rubber band clothing equipment can provide reliable technical support for the designer's creativity to create exquisite clothing products.
   Second, custom clothing studio
   1. Personalized customization: In the field of customized clothing, customers often have special requirements for the details of the clothing. The waist automatic live rubber band garment equipment can accurately install different specifications of rubber bands according to the needs of customers to meet the personalized customization needs of customers. For example, yoga pants customized for customers can be installed with waist rubber bands with specific elasticity according to the customer's figure and sports needs to provide a better wearing experience.
   2. Small batch custom production: Custom clothing studios usually receive small orders, but there are various styles. The waist automatic live rubber band garment making equipment can quickly switch different parameter settings to adapt to small batches and diverse production needs. This not only improves production efficiency, but also ensures the quality stability of products, providing strong technical support for custom clothing studios.
   Third, e-commerce clothing sellers
   1. Quick response to market demand: The clothing sales competition of e-commerce platforms is fierce, and sellers need to quickly respond to market demand and launch new styles and products. The waist automatic live rubber band clothing equipment can help e-commerce sellers quickly produce clothing that meets market demand and improve the speed of product updates. For example, when a new fashion trend appears, e-commerce sellers can use the automatic live rubber band equipment to quickly produce the corresponding style of clothing and seize the market opportunity.
   2. Reduce inventory costs: E-commerce sellers usually face the challenge of inventory management, and too much inventory can take up a lot of money. The waist automatic live rubber band clothing equipment can be produced according to the order, reducing the inventory backlog. Sellers can quickly use the automatic live rubber band equipment to produce the required clothing after receiving the order, and then ship it to customers, reducing inventory costs and risks.
   IV. Special clothing production
   1. Sportswear production: Sportswear has high requirements on the comfort and elasticity of the waist head. The waist automatic live rubber band clothing equipment can provide high-quality rubber band installation services for sportswear manufacturers to ensure that the sportswear will not restrain the body during the exercise process, while providing good support and comfort. For example, in the production of sports clothing such as running pants and fitness clothes, the automatic live rubber band equipment can be installed with highly elastic waist rubber bands to meet the needs of athletes.
   2. Children's clothing production: Children's clothing needs to take into account the growth, development and activity characteristics of children, and the comfort and safety of the waist are particularly important. The waist automatic live rubber band clothing equipment can install soft and moderately elastic rubber bands to avoid strangling the child's waist. At the same time, the precise operation of the equipment can ensure the installation quality of rubber bands and improve the safety and durability of children's clothing