多针车自动上腰头

Multi-needle car with automatic waist head  

Model：GYD-DZSYT 

适用针梭织圆形嵌橡筋的腰头

Woven round elasticated waistband for needle and woven fabrics

功能特点 Features

自动多针腰头效果, 针位可选 

Automatic waistband multineedle effects ，Selected needle guage.

电动，气动操作处理系统

With elextric and pneumatic operation processing system.

布边定位装置，确保完全对齐

 Edge guiding devices secure perfect alignment.wing is finished.

废料自动收集装置

Automatic waste collecting device 

技术参数 TECHNICAL PARAMETERS 

机头型号 sewing head model / 电压 Voltage/ 功率 power Kansai ：FX4418PN-UTC / 220V / 770W 

气压 Air Pressure / 耗气量 gas consumption 6KG     180L/min 

尺寸范围 Size Range可操作直径37~73cm,腰头宽1~7cm  Stretchable diameter range available 37~73cm, Waistband Width1~7cm  

长*宽*高 Length*Width*Height 1120*61*140 CM 

产能效率(每小时) Production Capacity(per hour) 1120*61*140 CM 

1. 高效生产：
   • 高速度：自动化的操作能够快速且连续地进行腰头缝制工作，相比传统的人工上腰头方式，大大缩短了生产时间，提高了整体的生产效率。例如，在大规模服装生产中，多针车自动上腰头可以在短时间内完成大量衣物的腰头缝制，满足订单的快速交付需求。
   • 不间断作业：设备可以长时间稳定运行，不需要像人工操作那样需要休息和调整，能够充分利用生产时间，进一步提升产能。
2. 质量可靠：
   • 线迹美观均匀：多针车的多针链式线迹具有较好的强度和拉伸性，而且平整、美观8。自动上腰头能够保证线迹的一致性和均匀性，使腰头的缝制质量更加稳定，避免了人工缝制时可能出现的线迹不整齐、跳线等质量问题，提升了服装的整体品质。
   • 定位精准：通过先进的定位系统和机械结构，能够准确地将腰头与衣物的主体部分进行对位和缝制，确保腰头的位置准确无误，尺寸精度高。例如，对于一些对腰头位置要求严格的服装款式，如正装裤、连衣裙等，自动上腰头设备能够满足其高质量的生产要求3。
   • 牢固耐用：多针车的缝制方式使得腰头与衣物的结合更加牢固，不易出现开线、脱线等问题，增加了服装的耐用性，减少了因质量问题而导致的售后成本。
3. 操作简便：
   • 易于上手：操作人员只需进行简单的培训，就能够掌握设备的操作方法。设备的操作界面通常设计简洁明了，易于理解和操作，降低了对操作人员技能水平的要求。
   • 参数化设置：可以根据不同的服装款式、面料和腰头要求，通过设备的控制系统进行参数设置，实现个性化的生产。例如，可以调整缝制的针距、线张力、送料速度等参数，以适应不同的生产需求。
4. 节省成本：
   • 人力成本降低：自动化的生产方式减少了对人工的依赖，降低了企业的人力成本。一台多针车自动上腰头设备可以替代多名人工，尤其在大规模生产中，人力成本的节约效果更为显著。
   • 材料利用率提高：精确的控制和自动化的送料系统能够减少材料的浪费，提高了面料和橡筋等材料的利用率，降低了生产成本。
5. 适用范围广：
   • 多种服装类型：适用于各种需要上腰头的服装，如裤子、裙子、短裤、连衣裙等，能够满足不同服装生产企业的需求4。
   • 多种面料适用：对于不同材质的面料，如棉质、牛仔布、丝绸、化纤等，都能够进行有效的腰头缝制，具有较强的通用性。
   • Efficient production:
     • High speed: The automated operation can quickly and continuously carry out the waist sewing work, which greatly shortens the production time and improves the overall production efficiency compared with the traditional manual waist sewing method. For example, in large-scale clothing production, the automatic waist sewing of multi-needle trucks can complete the waist sewing of a large number of clothes in a short time, meeting the needs of fast delivery of orders.
     • Uninterrupted operation: The equipment can operate stably for a long time, without the need for rest and adjustment like manual operation, which can make full use of production time and further increase production capacity.
     2. Reliable quality:
     • Beautiful and uniform stitching: The multi-needle chain stitch of the multi-needle car has good strength and stretchability, and is flat and beautiful 8. The automatic waist can ensure the consistency and uniformity of the stitch, make the sewing quality of the waist more stable, avoid the quality problems such as irregular stitches and jumpers that may occur during manual sewing, and improve the overall quality of the clothing.
     • Accurate positioning: Through advanced positioning systems and mechanical structures, the waist can be accurately aligned and sewn with the main part of the clothing, ensuring that the waist position is accurate and the dimensional accuracy is high. For example, for some clothing styles that require strict waist position, such as formal pants, dresses, etc., automatic waist equipment can meet its high-quality production requirements3.
     • Firm and durable: The sewing method of the multi-needle car makes the combination of the waist and the clothing more firm, making it less prone to open and off-line problems, increasing the durability of the clothing and reducing the after-sales cost caused by quality problems.
     3. Easy to operate:
     • Easy to use: Operators only need simple training to master the operation method of the equipment. The operation interface of the equipment is usually designed to be concise and clear, easy to understand and operate, reducing the requirement for the operator's skill level.
     • Parametric setting: According to different clothing styles, fabrics and waist requirements, parameters can be set through the control system of the equipment to achieve personalized production. For example, parameters such as sewing needle distance, thread tension, and feeding speed can be adjusted to adapt to different production needs.
     4. Cost savings:
     • Labor cost reduction: The automated production method reduces the dependence on labor and reduces the labor cost of the enterprise. A multi-needle car automatic waist equipment can replace multiple labor, especially in large-scale production, the labor cost saving effect is more significant.
     • Improved material utilization: Precise control and automated feeding systems can reduce material waste, improve the utilization of materials such as fabrics and rubber bands, and reduce production costs.
     5. Wide range of applications:
     • A variety of clothing types: suitable for a variety of clothing that requires an upper waist, such as pants, skirts, shorts, dresses, etc., to meet the needs of different clothing manufacturers 4.
     • Suitable for a variety of fabrics: For fabrics of different materials, such as cotton, denim, silk, chemical fiber, etc., it can be effectively sewn at the waist, with strong versatility.

1. 服装生产企业：
   • 裤子生产：在各类裤子的制作中，如西裤、休闲裤、牛仔裤等，腰头是重要的组成部分。多针车自动上腰头技术能够快速、准确地将腰头与裤身缝合，保证裤子的整体质量和美观度。例如，牛仔裤生产中，多针车自动上腰头可以高效地完成厚料的缝制，并且线迹牢固，适合牛仔裤的穿着和洗涤要求。
   • 裙子制作：无论是半身裙还是连衣裙，腰头的处理都非常关键。多针车自动上腰头制衣技术可以根据裙子的设计要求，精准地缝制出各种款式的腰头，如宽腰头、窄腰头、褶皱腰头等，满足不同裙子的风格需求。
   • 内衣生产：一些内衣，如内裤、文胸等，也需要上腰头。多针车自动上腰头技术可以在保证内衣舒适性的前提下，快速地完成腰头的缝制，提高生产效率。
2. 定制服装工作室：
   • 对于客户定制的服装，往往对尺寸和工艺的要求更高。多针车自动上腰头制衣技术可以根据客户的具体要求，精确地调整腰头的尺寸和缝制工艺，确保每一件定制服装都能完美贴合客户的身材。例如，在定制西装的制作中，多针车自动上腰头可以保证腰头的尺寸和形状与西装的整体风格相匹配，提升西装的品质感。
3. 服装加工工厂：
   • 承接大量的服装加工订单时，需要高效的生产设备来保证生产进度。多针车自动上腰头制衣技术能够快速地完成腰头的缝制工作，大大提高生产效率，满足工厂的大规模生产需求。例如，在一些快时尚品牌的服装加工中，多针车自动上腰头技术可以快速地生产出大量的服装，满足市场的快速需求
   • Clothing manufacturers:
     • Pants production: In the production of all kinds of pants, such as trousers, casual pants, jeans, etc., the waist is an important part. The multi-needle car automatic waist technology can quickly and accurately sew the waist and the pants body to ensure the overall quality and aesthetics of the pants. For example, in the production of jeans, the multi-needle car automatic waist can efficiently complete the sewing of thick materials, and the stitches are firm, which is suitable for the wearing and washing requirements of jeans.
     • Skirt production: Whether it is a skirt or a dress, the treatment of the waist is very critical. The multi-needle car automatic waist clothing technology can accurately sew various styles of waist according to the design requirements of the skirt, such as wide waist, narrow waist, pleated waist, etc., to meet the style needs of different skirts.
     • Underwear production: Some underwear, such as underwear, bras, etc., also need to be sewn on the waist. The multi-needle car automatic waist technology can quickly complete the sewing of the waist under the premise of ensuring the comfort of the underwear, improving production efficiency.
     2. Custom clothing studio:
     • For custom-made garments, there are often higher requirements for size and craftsmanship. • Multi-needle car automatic waist-up garment technology can precisely adjust the size and sewing process of the waist according to the specific requirements of customers, ensuring that each customized garment can perfectly fit the customer's figure. For example, in the production of custom suits, multi-needle car automatic waist-up can ensure that the size and shape of the waist match the overall style of the suit, enhancing the sense of quality of the suit.
     3. Garment processing plants:
     • When undertaking a large number of clothing processing orders, efficient production equipment is required to ensure the production progress. The multi-needle car automatic waist-making technology can quickly complete the sewing work of the waist, greatly improving the production efficiency and meeting the large-scale production needs of the factory. For example, in the clothing processing of some fast fashion brands, the multi-needle car automatic waist-making technology can quickly produce a large number of clothing to meet the rapid demand of the market