全自动翻切螺纹袖口Automatic turning and cutting of threaded cuffs

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全自动翻切螺纹袖口

Automatic turning and cutting of threaded cuffs 

Model:GYD-WFFQK 

适用针织衫上罗纹袖,罗纹脚口(有缝袖口,无缝袖口通用)

Suitable for knitwear with ribbed sleeves and ribbed leg openings.(Seamed cuffs, seamless cuffs for universal use) 

功能特点 Features 

自动上料,缝纫,翻口,收料

Automatic feeding sewing ,turing ,stacking..

专用可定制拉筒,自动折边、车缝

 Customizable special folder for automatic rib tape folding/making.

按尺寸要求自动裁切

Automatic cutting as per the size requirement.

自动翻袖并自动叠放

Automatic cuff turning  and folded stacked.

缺料自检并警报提醒 

Automatic alarm device with run-out pause mould.

设置完成后无需人工操作

No manual operation is required once the setting is done.

技术参数 TECHNICAL PARAMETERS 

机头型号 sewing head model / 电压 Voltage/ 功率 power JUKI:DDL-8000A  / 220V / 800W 

气压 Air Pressure / 耗气量 gas consumption 6KG     190L/min 

尺寸范围 Size Range 可操作直径38~82cm,脚边宽1.3~3.5cm Stretchable diameter range available 38~82cm, Hem Width 1.3~3.5cm 

长*宽*高 Length*Width*Height 111*60*131 CM 

产能效率(每小时) Production Capacity(per hour)  600-900pcs 

 

  1. 高效生产
    • 高速度:能够快速地完成螺纹袖口的翻折和切割操作,大幅提高生产效率。例如,一些先进的设备每小时可处理数千个袖口,相比人工操作速度快数倍甚至数十倍,可满足大规模生产的需求。
    • 连续作业:可以不间断地进行工作,避免了人工操作中因疲劳、休息等因素导致的生产中断,有效延长了生产时间,进一步提高了产量。
  2. 质量稳定
    • 精准翻切:通过精确的机械控制和先进的传感器技术,能够保证每个袖口的翻折位置、切割长度和角度都非常准确,使产品的尺寸和形状具有高度的一致性。这样可以避免人工操作中因人为因素导致的尺寸偏差、翻折不整齐等质量问题14
    • 切口平整:专业的切割刀具和优化的切割工艺,能够确保袖口的切割边缘平整光滑,不会出现毛边、锯齿等现象,提高了产品的外观质量和耐用性14
  3. 操作简便
    • 自动化程序控制:只需设置好相关的参数,如袖口的尺寸、翻折方式、切割长度等,设备就可以自动完成后续的操作,大大降低了对操作人员技能水平的要求。即使是没有丰富经验的工人,也能快速上手操作,减少了培训成本和时间。
    • 人机界面友好:设备通常配备有直观易懂的人机交互界面,操作人员可以方便地进行参数设置、监控生产过程、查看设备状态等操作,提高了工作的便利性和效率。
  4. 节省成本
    • 人力成本降低:全自动操作减少了对人工的依赖,一台设备可以替代多名工人的工作,从而大幅降低了企业的人力成本。特别是在劳动力成本不断上升的背景下,这一优势更加明显。
    • 材料利用率提高:精确的切割和翻折控制可以减少材料的浪费,提高了原材料的利用率,降低了生产成本。同时,设备的稳定性和一致性也减少了次品的产生,避免了因次品返工而造成的材料和时间浪费。
  5. 适用范围广
    • 多种材质适用:无论是棉质、化纤、混纺等常见的面料材质,还是具有一定弹性的螺纹面料,全自动翻切螺纹袖口制衣设备都能够很好地适应,具有广泛的适用性。
    • 多种服装类型适配:可用于各种需要螺纹袖口的服装,如衬衫、外套、卫衣、运动服等,满足了不同服装生产企业的需求
    • Efficient production:
      • High speed: It can quickly complete the folding and cutting operations of threaded cuffs, greatly improving production efficiency. For example, some advanced equipment can handle thousands of cuffs per hour, which is several times or even dozens of times faster than manual operation, and can meet the needs of large-scale production.
      • Continuous operation: It can work continuously, avoiding production interruptions caused by fatigue, rest and other factors during manual operation, effectively prolonging production time and further increasing output.
      2. Stable quality:
      • Precise turning: Through precise mechanical control and advanced sensor technology, it is possible to ensure that the folding position, cutting length and angle of each cuff are very accurate, so that the size and shape of the product have a high degree of consistency. This can avoid quality problems such as size deviation and uneven folding caused by human factors in manual operation14.
      • Flat incision: Professional cutting tools and optimized cutting technology can ensure that the cutting edge of the cuff is flat and smooth, without burrs, serrations, etc., improving the appearance quality and durability of the product14.
      3. Easy to operate:
      • Automated program control: Just set relevant parameters, such as cuff size, folding method, cutting length, etc., and the equipment can automatically complete subsequent operations, greatly reducing the requirements for the skill level of the operator. Even workers without rich experience can quickly get started, reducing training costs and time.
      Friendly human-machine interface: Equipment is usually equipped with an intuitive and easy-to-understand human-machine interaction interface, allowing operators to conveniently set parameters, monitor production processes, and check equipment status, improving the convenience and efficiency of work.
      4. Cost savings:
      • Labor cost reduction: Fully automated operation reduces the dependence on labor, and one device can replace the work of multiple workers, thus greatly reducing the labor cost of enterprises. Especially in the context of rising labor costs, this advantage is even more obvious.
      • Improved material utilization rate: Precise cutting and folding control can reduce material waste, improve the utilization rate of raw materials, and reduce production costs. At the same time, the stability and consistency of equipment also reduce the generation of defective products, avoiding material and time waste caused by defective rework.
      5. Wide range of applications:
      • A variety of materials are suitable: whether it is cotton, chemical fiber, blended and other common fabric materials, or threaded fabrics with a certain elasticity, the fully automatic threaded cuff clothing equipment can be well adapted and has a wide range of applicability.
      • Adaptation of various clothing types: It can be used for various clothing that requires threaded cuffs, such as shirts, coats, sweaters, sportswear, etc., to meet the needs of different clothing manufacturers
一、服装生产企业

1.大规模成衣生产:对于大型服装生产企业,全自动翻切螺纹袖口制衣设备能够在短时间内处理大量的螺纹袖口,提高生产效率,满足大规模订单的需求。例如,在生产运动服装时,这种设备可以快速地为成千上万件运动上衣制作螺纹袖口,确保产品按时交付。

2.多种款式服装生产:无论是休闲装、正装还是运动装,只要涉及螺纹袖口的设计,都可以使用该设备进行高效生产。不同款式的服装可能对螺纹袖口的长度、宽度、颜色等有不同的要求,全自动设备可以通过调整参数轻松适应这些变化。

3.高品质服装生产:对于追求高品质的服装品牌,全自动翻切螺纹袖口制衣设备能够保证袖口的制作精度和质量稳定性。精细的翻切工艺可以使袖口更加美观、耐用,提升服装的整体品质,增强品牌竞争力。

二、定制服装工作室

1.个性化定制:在定制服装领域,客户往往对服装的细节有独特的要求。全自动翻切螺纹袖口制衣设备可以根据客户的个性化需求,制作出各种不同风格的螺纹袖口,满足客户对服装的个性化追求。例如,为客户定制的婚礼礼服,可以使用特殊材质的螺纹袖口,并进行精细的翻切和装饰,使礼服更加独特。

2.小批量定制生产:定制服装工作室通常接到的订单量较小,但款式多样。全自动设备可以快速切换不同的参数设置,适应小批量、多样化的生产需求,提高生产效率的同时保证产品质量。

三、时尚品牌企业

1.快速推出新款:时尚行业变化迅速,品牌企业需要不断推出新款服装以吸引消费者。全自动翻切螺纹袖口制衣设备可以帮助品牌企业快速制作出带有新颖螺纹袖口设计的服装,及时响应市场需求,引领时尚潮流。

2.品牌形象提升:高品质的螺纹袖口制作工艺可以提升服装的整体质感,增强品牌的形象和美誉度。品牌企业可以利用全自动设备的优势,打造出具有独特风格和高品质的服装产品,吸引更多消费者的关注和喜爱。

四、特殊行业服装生产

1.户外运动服装:户外运动服装对功能性和耐用性要求较高,螺纹袖口可以提供更好的防风、保暖和舒适性。全自动翻切螺纹袖口制衣设备可以为户外运动服装生产企业提供高效、精准的袖口制作解决方案,满足户外运动爱好者的需求。

2.医疗行业服装:医疗行业的工作服和防护服通常需要舒适、耐用且易于清洁的螺纹袖口。全自动设备可以确保袖口的制作质量符合医疗行业的标准要求,为医护人员提供安全、舒适的工作服装

  1. Clothing manufacturers
    1. Large-scale ready-to-wear production: For large clothing manufacturers, fully automatic flip-cut threaded cuff garment making equipment can handle a large number of threaded cuffs in a short time, improving production efficiency and meeting the needs of large-scale orders. For example, in the production of sportswear, this equipment can quickly make threaded cuffs for thousands of sports tops, ensuring on-time delivery of products.
    2. Production of various styles of clothing: Whether it is casual wear, formal wear or sportswear, as long as the design of threaded cuffs is involved, this equipment can be used for efficient production. Different styles of clothing may have different requirements for the length, width, color, etc. of threaded cuffs, and the fully automatic equipment can easily adapt to these changes by adjusting the parameters.
    3. High-quality clothing production: For clothing brands that pursue high quality, fully automatic flip-cut threaded cuff garment making equipment can ensure the production accuracy and quality stability of cuffs. Fine flip-cutting process can make cuffs more beautiful and durable, improve the overall quality of clothing, and enhance brand competitiveness.
    Second, custom clothing studio
    1. Personalized customization: In the field of customized clothing, customers often have unique requirements for the details of the clothing. Fully automatic flip-cut threaded cuff garment making equipment can make a variety of different styles of threaded cuffs according to the individual needs of customers to meet the personalized pursuit of customers for clothing. For example, a customized wedding dress for customers can use threaded cuffs of special materials and carry out fine flip-cutting and decoration to make the dress more unique.
    2. Small batch custom production: Custom clothing studios usually receive small orders, but various styles. Fully automatic equipment can quickly switch different parameter settings to adapt to small batches and diverse production needs, improve production efficiency while ensuring product quality.
    Fashion brand enterprises
    1. Quick launch of new models: The fashion industry is changing rapidly, and brand companies need to constantly launch new clothing to attract consumers. Fully automatic flip-cut threaded cuff garment making equipment can help brand companies quickly create clothing with novel threaded cuff designs, respond to market demand in a timely manner, and lead the fashion trend.
    2. Enhance brand perception: High-quality threaded cuff production process can enhance the overall texture of clothing, enhance the image and reputation of the brand. Brand enterprises can take advantage of fully automatic equipment to create clothing products with unique style and high quality, attracting more consumers' attention and love.
    IV. Special industry clothing production
    1. Outdoor sportswear: Outdoor sportswear requires high functionality and durability, and threaded cuffs can provide better wind protection, warmth and comfort. Fully automatic flip-cut threaded cuff clothing equipment can provide efficient and accurate cuff production solutions for outdoor sportswear manufacturers to meet the needs of outdoor sports enthusiasts.
    2. Medical industry clothing: Work clothes and protective clothing in the medical industry usually require comfortable, durable and easy-to-clean threaded cuffs. Fully automated equipment can ensure that the cuff production quality meets the standard requirements of the medical industry, providing healthcare workers with safe and comfortable work clothing