小型多功能自动模板机

Small multi-functional automatic formwork machine  

Model：GD-XSMB 

适用Polo衫开门筒工艺（多功能模板机）

For Polo Shirt Open Door Process (Multi-functional Stencil Machine) 

功能特点 Features 

同时具备开门筒及模板机功能

With  both function of opening placket and pattern machine.

强力吸风机确保布面平整

Powerful suction device ensures the panel surface is evenly and smothly .

模板防止裁片走样变形

Template panels keeps sewing parts in perfect shape.

专用机头确保车线整齐美观

Special sewing machine ensure smooth straight stitchings.

红外线辅助定位裁片  

Infrared ray guidance device. 

技术参数 TECHNICAL PARAMETERS

机头型号 sewing head model / 电压 Voltage/ 功率 power JUKI:DDL-8000A  /220V /800W 

气压 Air Pressure / 耗气量 gas consumption 6KG     80L/mi

尺寸范围 Size Range可操作门筒 长度1-25cm,宽度1-5cm  Placket  size can be processed with length in 1-25cm. width 1-5cm 

长*宽*高 Length*Width*Height35*120*131 CM

产能效率(每小时) Production Capacity(per hour)200-250pcs 

1. 提高生产效率：
   • 自动化操作：设备按照预设程序和模板自动运行，减少了人工操作的时间和劳动强度，工人只需摆放和更换模板即可，大大提高了生产速度。例如在批量生产简单款式的衣物时，小型多功能自动模板机能够快速、准确地完成缝制工作，相比传统缝纫机，效率提升显著。
   • 连续作业：可以不间断地进行工作，避免了人工操作中可能出现的休息、疲劳等情况，从而保持高效的生产状态。而且设备的自动化程度高，减少了因人为因素导致的生产中断或速度减缓。
   • 快速切换款式：通过更换不同的模板和调整程序参数，可以快速适应不同款式、不同尺寸的服装生产，无需进行复杂的机械调整，节省了款式切换的时间，提高了生产的灵活性和适应性。
2. 提升产品质量：
   • 精准缝制：严格按照模板和程序进行缝制，能够保证针距、线迹的一致性和准确性，使产品的缝制质量更加稳定。对于一些对缝制精度要求较高的部位，如领口、袖口、口袋等，小型多功能自动模板机可以精确地完成缝制，提高了产品的整体质量2。
   • 减少误差：避免了人工缝制时可能出现的针距不均匀、跳线、漏缝等问题，降低了次品率。同时，设备的稳定性和可靠性较高，能够保证长时间的高质量生产。
   • 标准化生产：有助于实现产品的标准化生产，使同一批次的产品质量保持一致，满足品牌商对于产品质量的严格要求，有利于提升企业的品牌形象和市场竞争力。
3. 降低人工成本：
   • 操作简单：对操作人员的技术要求较低，经过简单的培训即可上手操作，降低了企业对高技能缝纫工人的依赖。即使是没有丰富缝纫经验的工人，也能够使用该设备生产出高质量的产品，为企业节省了人力培训成本12。
   • 减少用工数量：一台小型多功能自动模板机可以完成多道工序的缝制工作，相当于多个工人的工作量，从而减少了企业的用工数量，降低了人工成本支出。特别是在劳动力成本不断上升的背景下，这一优势尤为明显。
4. 节省生产空间：
   • 小型化设计：设备体积小巧，占用空间少，适合在小型制衣工厂、工作室或家庭作坊等空间有限的场所使用。相比大型的制衣设备，小型多功能自动模板机更加灵活，可以根据生产场地的实际情况进行布置，提高了空间利用率23。
   • 一体化功能：集多种功能于一体，如裁剪、缝制、绣花等（具体功能根据设备型号而定），减少了设备的数量和占地面积，使生产流程更加紧凑和高效。
5. 增强工艺适应性：
   • 适应多种面料：能够适用于不同种类的面料，包括薄料、厚料、弹性面料等。对于一些特殊面料，如丝绸、皮革等，设备可以通过调整参数和使用合适的缝纫配件，实现高质量的缝制，扩大了企业的生产范围。
   • 满足特殊工艺需求：可以轻松实现一些特殊的缝制工艺，如转角加密缝制、双道线缝制、花样缝制等，满足了消费者对于服装个性化和多样化的需求
   • Increase production efficiency:
     • Automated operation: The equipment runs automatically according to the preset program and template, reducing the time and labor intensity of manual operation. Workers only need to place and change the template, which greatly improves the production speed. For example, when mass-producing simple styles of clothing, the small multi-functional automatic template machine can quickly and accurately complete the sewing work, which is significantly more efficient than traditional sewing machines.
     • Continuous operation: It can work without interruption, avoiding possible breaks and fatigue in manual operations, thus maintaining an efficient production state. And the equipment is highly automated, reducing production interruptions or slowdowns caused by human factors.
     • Fast style switching: By changing different templates and adjusting program parameters, you can quickly adapt to different styles and sizes of clothing production without complex mechanical adjustments, saving time for style switching and improving production flexibility and adaptability.
     2. Improve product quality:
     • Precision sewing: Sewing in strict accordance with the template and procedures can ensure the consistency and accuracy of needle spacing and stitches, making the sewing quality of the product more stable. For some parts that require high sewing accuracy, such as necklines, cuffs, pockets, etc., the small multi-functional automatic template machine can accurately complete the sewing, improving the overall quality of the product2.
     • Reduce errors: Avoid problems such as uneven pitch, jumpers, and seams that may occur during manual sewing, and reduce the rate of defective products. At the same time, the stability and reliability of the equipment are high, which can ensure long-term high-quality production.
     • Standardized production: It helps to achieve standardized production of products, so that the quality of the same batch of products is consistent, to meet the strict requirements of brand owners for product quality, and to enhance the brand perception and market competitiveness of enterprises.
     3. Reduce labor costs:
     • Simple operation: The technical requirements for the operator are low, and the operation can be started after simple training, reducing the dependence of the enterprise on high-skilled sewing workers. Even workers without rich sewing experience can use this equipment to produce high-quality products, saving the cost of manpower training for the enterprise 12.
     • Reduce the number of workers: A small multi-functional automatic template machine can complete the sewing work of multiple processes, which is equivalent to the workload of multiple workers, thus reducing the number of workers employed by the enterprise and reducing labor costs. Especially in the context of rising labor costs, this advantage is particularly obvious.
     4. Save production space:
     • Miniaturized design: The equipment is small in size and takes up less space, suitable for use in small garment factories, studios or family workshops and other places with limited space. Compared with large garment equipment, small multi-functional automatic formwork machines are more flexible and can be arranged according to the actual situation of the production site, improving space utilization 23.
     • Integrated function: It integrates multiple functions, such as cutting, sewing, embroidery, etc. (the specific functions depend on the equipment model), reducing the number and floor space of the equipment, making the production process more compact and efficient.
     5. Enhance process adaptability:
     • Adapt to a variety of fabrics: It can be applied to different types of fabrics, including thin, thick, elastic fabrics, etc. For some special fabrics, such as silk, leather, etc., the equipment can achieve high-quality sewing by adjusting parameters and using suitable sewing accessories, expanding the production range of the enterprise.
     • Meet special process requirements: It can easily realize some special sewing processes, such as corner encryption sewing, double-thread sewing, pattern sewing, etc., to meet consumers' personalized and diverse needs for clothing

1.快速生产小批量订单：对于小型服装企业来说，常常会接到一些小批量的订单。小型多功能自动模板机可以高效地完成这些订单的生产，快速响应客户需求。例如，一家专注于时尚女装的小型企业，接到了一批个性化定制的订单，利用自动模板机可以快速准确地完成裁剪和缝制，按时交付产品。

2.灵活应对款式变化：服装市场潮流变化迅速，小型企业需要能够快速调整生产以适应不同的款式需求。自动模板机可以通过更换模板轻松实现不同款式的生产，无需进行复杂的机械调整。比如，当流行趋势从简约风格转向复古风格时，企业可以迅速更换模板，生产出符合新潮流的服装

1. Clothing enterprise
   1. Rapid production of small batch orders: For small clothing companies, they often receive orders in small batches. Small multi-functional automatic template machines can efficiently complete the production of these orders and quickly respond to customer needs. For example, a small business focusing on fashionable women's clothing received a batch of personalized orders, and the automatic template machine can quickly and accurately complete the cutting and sewing, and deliver the product on time.
   2. Flexible response to style changes: The trend of the clothing market changes rapidly, and small businesses need to be able to quickly adjust production to adapt to different style needs. Automatic template machines can easily realize the production of different styles by changing the template without complex mechanical adjustments. For example, when the trend changes from simple style to retro style, companies can quickly change the template to produce clothing that meets the new trend