全自动下摆绷缝机

Automatic hemstitching machine

Model：GYD-YTKXB 

适用于针织 T 恤衫筒状下脚边的绷缝

For sewing knitted T-shirts with a cylindrical foot hem. 

功能特点 Features 

自动尺寸控制

Automatic size control 

采用全新的倒骨装置，侧缝骨位倒向同一方向

Adoption of the new inverted bone device, lateral suture bone position inverted to the same direction 

缝纫机的同步采用点对点控制系统

Synchronisation of sewing machines with point-to-point control systems 

左轮的扩张采用力对力控制

Revolver expansion using force-on-force control 

一人可同时操作2台设备 One person can operate 2 machines at the same time 

技术参数 TECHNICAL PARAMETERS 

机头型号 sewing head model / 电压 Voltage/ 功率 power PEGASUS:W3662P-35B / 220V / 1100W 

气压 Air Pressure / 耗气量 gas consumption 6KG 230L/min 

尺寸范围 Size Range可操作直径38~82cm,脚边宽1.3~3.5cm Stretchable diameter range available 38~82cm, Hem Width

长*宽*高 Length*Width*Height 120*61*141 CM 

产能效率(每小时) Production Capacity(per hour) 200-250pcs 

1. 高效生产：
   • 高速度：能够以较快的速度进行下摆绷缝作业，相比传统的人工缝制或半自动设备，大大缩短了生产时间，提高了单位时间内的产量，满足大规模生产的需求。例如在服装加工厂，使用全自动下摆绷缝机可以快速完成大量订单的生产任务。
   • 连续作业：可以实现不间断的工作，减少了设备的停机时间和调试时间，进一步提高了生产效率。操作人员只需进行简单的上下料操作，机器便能持续稳定地进行绷缝工作。
2. 质量提升：
   • 线迹均匀：通过精确的机械控制和先进的技术，能够保证每一针的线迹长度、间距和张力均匀一致，使下摆的绷缝效果更加美观、牢固。避免了人工缝制时可能出现的线迹长短不一、疏密不均等问题，提高了产品的整体质量4。
   • 精准定位：具备精准的定位系统，能够准确地将布料的下摆位置固定，确保绷缝的位置准确无误，使成品的尺寸精度更高。对于一些对尺寸要求严格的服装，如正装、制服等，这一点尤为重要。
   • 减少瑕疵：自动设备可以避免人工操作中可能出现的失误，如漏缝、跳线等问题，降低了次品率，减少了因质量问题而产生的返工和报废，节约了生产成本。
3. 操作便捷：
   • 易于上手：操作界面设计简单易懂，操作人员经过简单的培训即可掌握设备的使用方法，不需要具备丰富的专业技能和经验。这对于企业来说，可以降低对员工技能水平的要求，减少培训成本和人力成本4。
   • 参数可调节：可以根据不同的服装款式、面料材质和工艺要求，方便地调整绷缝的参数，如线迹类型、针距、缝速等，满足多样化的生产需求。操作人员只需在控制面板上输入相应的参数，机器便能自动按照设定的参数进行工作。
4. 适用范围广：
   • 面料适应性强：能够适用于各种不同材质的面料，包括棉质、麻质、丝绸、化纤、针织等。无论是轻薄的面料还是厚重的面料，都能实现良好的绷缝效果，为企业生产多种类型的服装提供了可能2。
   • 款式适应性好：对于不同款式的服装，如衬衫、T 恤、连衣裙、外套等，都能有效地进行下摆绷缝处理。无论是直筒型的下摆还是有弧度的下摆，机器都能准确地进行缝制，满足了服装行业多样化的设计需求。
5. 节省人力：
   • 减少人工操作：实现了自动化的生产过程，大大减少了对人工的依赖。传统的下摆绷缝工作需要多名工人进行操作，而使用全自动设备后，一名操作人员可以同时管理多台机器，有效地节省了人力成本，提高了生产效率。
   • 降低劳动强度：操作人员只需进行简单的辅助操作，避免了人工缝制时长时间的重复劳动，降低了劳动强度，改善了工作环境。
6. 智能化程度高：
   • 故障自诊断：配备了智能化的故障自诊断系统，能够实时监测设备的运行状态，当出现故障时，能够自动报警并显示故障代码，方便操作人员及时排除故障。这不仅提高了设备的可靠性和稳定性，还减少了设备的维修时间和成本。
   • 数据管理：部分高端的全自动下摆绷缝机还具备数据管理功能，可以记录生产过程中的各项数据，如生产数量、生产时间、故障信息等，为企业的生产管理和质量控制提供了数据支持
   • Efficient production:
     • High speed: It can perform hem interlocking operations at a faster speed, which greatly shortens the production time and increases the output per unit time compared to traditional manual sewing or semi-automatic equipment, meeting the needs of large-scale production. For example, in a garment processing factory, the use of a fully automatic hem interlocking machine can quickly complete the production task of a large number of orders.
     • Continuous operation: Uninterrupted work can be achieved, reducing equipment downtime and debugging time, and further improving production efficiency. The operator only needs to perform simple loading and unloading operations, and the machine can continue to perform seam work stably.
     2. Quality improvement:
     • Uniform stitching: Through precise mechanical control and advanced technology, it is possible to ensure that the stitch length, spacing and tension of each stitch are uniform, making the hem's taut seam effect more beautiful and firm. It avoids the problems of different length and uneven density of stitches that may occur during manual sewing, and improves the overall quality of the product4.
     • Precise positioning: With a precise positioning system, it can accurately fix the hem position of the fabric to ensure that the position of the stretch seam is accurate, so that the dimensional accuracy of the finished product is higher. For some clothing with strict size requirements, such as formal wear, uniforms, etc., this is particularly important.
     • Reduce defects: Automatic equipment can avoid possible mistakes in manual operation, such as leaks, jumpers, etc., reducing the rate of defective products, reducing rework and scrap due to quality problems, and saving production costs.
     3. Easy to operate:
     • Easy to use: The operation interface design is simple and easy to understand, and the operator can master the use of the equipment after simple training, without the need for rich professional skills and experience. For enterprises, this can reduce the requirements for the skill level of employees, reduce training costs and labor costs4.
     • Adjustable parameters: can be easily adjusted according to different clothing styles, fabric materials and process requirements, such as stitch type, needle distance, seam speed, etc., to meet diverse production needs. The operator only needs to enter the corresponding parameters on the control panel, and the machine can automatically work according to the set parameters.
     4. Wide range of applications:
     • Fabric adaptability: It can be applied to fabrics of various materials, including cotton, linen, silk, chemical fiber, knitted, etc. Whether it is light and heavy fabrics or heavy fabrics, it can achieve good interlocking effect, providing possibilities for enterprises to produce a variety of types of garments 2.
     • Good style adaptability: For different styles of clothing, such as shirts, T-shirts, dresses, coats, etc., the hem can be effectively sewn. Whether it is a straight hem or a curved hem, the machine can accurately sew, meeting the diverse design needs of the clothing industry.
     5. Save manpower:
     • Reduced manual operation: The automated production process is realized, which greatly reduces the dependence on manual labor. The traditional hem taut work requires multiple workers to operate, but after using fully automatic equipment, one operator can manage multiple machines at the same time, effectively saving labor costs and improving production efficiency.
     • Reduce labor intensity: Operators only need to perform simple auxiliary operations, avoiding long-term repetitive labor during manual sewing, reducing labor intensity, and improving the working environment.
     6. High degree of intelligence:
     • Fault self-diagnosis: Equipped with an intelligent fault self-diagnosis system, it can monitor the running status of the equipment in real time. When a fault occurs, it can automatically alarm and display the fault code, which is convenient for the operator to troubleshoot in time. This not only improves the reliability and stability of the equipment, but also reduces the maintenance time and cost of the equipment.
     • Data management: Some high-end fully automatic hem sewing machines also have data management functions, which can record various data in the production process, such as production quantity, production time, fault information, etc., providing data support for the production management and quality control of enterprises

1.大规模成衣生产：对于大型服装生产企业来说，全自动下摆绷缝机是提高生产效率的关键设备。在生产衬衫、T 恤、连衣裙等大量成衣时，该设备能够快速、精准地完成下摆绷缝工作，确保产品质量的一致性和稳定性。例如，在一家以生产休闲装为主的服装厂，全自动下摆绷缝机可以在短时间内完成数千件服装的下摆绷缝任务，满足市场的大量需求。

2.多种款式服装生产：无论是简约的基础款服装还是复杂的时尚款式，全自动下摆绷缝机都能适应不同的设计要求。对于有特殊下摆设计的服装，如荷叶边下摆、不对称下摆等，该设备可以通过调整参数和工艺，实现高质量的绷缝效果。例如，在生产时尚女装时，设计师常常会采用各种独特的下摆设计，全自动下摆绷缝机能够准确地完成这些复杂的工艺，提升服装的整体品质。

1.高端定制服装：在高端定制服装领域，客户对服装的质量和细节要求极高。全自动下摆绷缝机可以为定制服装提供精细的下摆绷缝工艺，确保每一件服装都符合客户的个性化需求。例如，为一位商务人士定制的西装，全自动下摆绷缝机可以精确地处理西装下摆，使其更加平整、牢固，展现出高品质的制作工艺。

2.小批量定制生产：定制服装工作室通常接到的订单量较小，但款式多样。全自动下摆绷缝机能够灵活地适应小批量生产的需求，快速切换不同的款式和尺寸，提高生产效率的同时保证产品质量。例如，在一家婚纱定制工作室，全自动下摆绷缝机可以根据不同客户的需求，为每一件婚纱定制独特的下摆绷缝工艺，让每一位新娘都能拥有独一无二的婚纱。

1.品牌形象提升：对于注重品牌形象的服装企业来说，产品的质量和工艺细节是树立品牌形象的重要因素。全自动下摆绷缝机可以为品牌服装提供高质量的下摆绷缝工艺，提升产品的整体质感和品牌价值。例如，一家高端时尚品牌可以利用全自动下摆绷缝机的精湛工艺，打造出具有品牌特色的下摆设计，吸引消费者的关注，提升品牌的市场竞争力。

2.快速响应市场需求：服装市场变化迅速，品牌企业需要能够快速响应市场需求，推出新的款式和产品。全自动下摆绷缝机的高效生产能力可以帮助品牌企业缩短生产周期，及时推出新款服装，满足市场的需求。例如，在当季流行趋势发生变化时，品牌企业可以利用全自动下摆绷缝机快速调整生产工艺，生产出符合市场需求的新款服装。

1.功能性服装：在功能性服装生产中，如运动服装、户外服装等，下摆的绷缝工艺需要考虑到服装的特殊性能要求。全自动下摆绷缝机可以根据功能性服装的特点，采用特殊的绷缝工艺和材料，确保服装的功能性不受影响。例如，在生产运动 T 恤时，全自动下摆绷缝机可以采用弹性绷缝工艺，使下摆更加贴合身体，同时不影响运动的灵活性。

2.特殊材质服装：对于一些特殊材质的服装，如丝绸、皮革等，传统的绷缝工艺可能会对材料造成损伤。全自动下摆绷缝机可以通过调整参数和工艺，实现对特殊材质服装的温柔处理，确保服装的质量和外观不受影响。例如，在生产丝绸连衣裙时，全自动下摆绷缝机可以采用细腻的绷缝工艺，避免对丝绸材质造成损坏，同时保持连衣裙的优雅质感

1. First, clothing manufacturers
   1. Large-scale garment production: For large garment manufacturers, the fully automatic hem interlock machine is a key equipment to improve production efficiency. When producing a large number of ready-to-wear shirts, T-shirts, dresses, etc., the equipment can quickly and accurately complete the hem interlock work, ensuring the consistency and stability of product quality. For example, in a garment factory that mainly produces casual clothing, the fully automatic hem interlock machine can complete the hem interlock task of thousands of garments in a short time, meeting the large demand of the market.
   2. Production of various styles of clothing: Whether it is a simple basic clothing or a complex fashion style, the fully automatic hem interlocking machine can adapt to different design requirements. For clothing with special hem designs, such as ruffle hem, asymmetric hem, etc., the equipment can achieve high-quality interlocking effects by adjusting parameters and processes. For example, when producing fashionable women's clothing, designers often use a variety of unique hem designs. The fully automatic hem interlocking machine can accurately complete these complex processes and improve the overall quality of the clothing.
   Second, custom clothing studio
   1. High-end custom clothing: In the field of high-end custom clothing, customers have extremely high requirements for the quality and details of clothing. The fully automatic hem taut sewing machine can provide a fine hem taut sewing process for customized clothing, ensuring that each garment meets the individual needs of customers. For example, for a suit customized for a business person, the fully automatic hem taut sewing machine can precisely handle the hem of the suit, making it flatter and firmer, showing high-quality production technology.
   2. Small batch custom production: Custom clothing studios usually receive small orders, but a variety of styles. The fully automatic hem taut sewing machine can flexibly adapt to the needs of small batch production, quickly switch different styles and sizes, improve production efficiency while ensuring product quality. For example, in a wedding dress customization studio, the fully automatic hem taut sewing machine can customize a unique hem taut sewing process for each wedding dress according to the needs of different customers, so that every bride can have a unique wedding dress.
   III. Brand clothing enterprises
   1. Enhance brand perception: For clothing companies that pay attention to brand perception, product quality and process details are important factors in establishing brand perception. Fully automatic hem sewing machine can provide high-quality hem sewing process for brand clothing, enhance the overall texture and brand value of the product. For example, a high-end fashion brand can use the exquisite craftsmanship of fully automatic hem sewing machine to create a hem design with brand characteristics, attract consumers' attention and enhance the brand's market competitiveness.
   2. Quick response to market demand: The clothing market is changing rapidly, and brand companies need to be able to quickly respond to market demand and launch new styles and products. The efficient capacity of the fully automatic hem interlock sewing machine can help brand companies shorten the production cycle and launch new clothing in a timely manner to meet market demand. For example, when the trend of the season changes, brand companies can use the fully automatic hem interlock sewing machine to quickly adjust the production process to produce new clothing that meets market demand.
   IV. Special clothing production
   1. Functional clothing: In the production of functional clothing, such as sports clothing, outdoor clothing, etc., the hem interlocking process needs to take into account the special performance requirements of the clothing. The fully automatic hem interlocking machine can use special interlocking processes and materials according to the characteristics of functional clothing to ensure that the functionality of the clothing is not affected. For example, in the production of sports T-shirts, the fully automatic hem interlocking machine can use the elastic interlocking process to make the hem more fit the body without affecting the flexibility of the movement.
   2. Special material clothing: For some special material clothing, such as silk, leather, etc., the traditional interlocking process may cause damage to the material. The fully automatic hem interlocking machine can achieve gentle treatment of special material clothing by adjusting parameters and processes, ensuring that the quality and appearance of the clothing are not affected. For example, in the production of silk dresses, the fully automatic hem interlocking machine can adopt a delicate interlocking process to avoid damage to the silk material while maintaining the elegant texture of the dress