自动上圆领机

Automatic round Collar stitching Machine  

Model：GYD-SLJ 

用T-Shirt衫上圆领

Applicable T-Shirt with round neck

功能特点 Features 

自动螺纹领定位。

Automatic rib collar positioning.

自动调码。

Automatic size adjustment.

自动上下差动送料，实现可分段性自动容位。

Automatic up and down differential feeding, can achieve segmentable self  space- adjustment evenly.

自动螺纹领纠正装置。

Automatic rib-knit collar correction device.

自动倒股

Automatic seam side overlapping.

技术参数 TECHNICAL PARAMETERS 

机头型号 sewing head model / 电压 Voltage/ 功率 power PEGASUS:EXT5114-03 / 220V / 600W 

气压 Air Pressure / 耗气量 gas consumption 6KG  50L/min 

尺寸范围 Size Range可操作直径26~38cm  Stretchable diameter range available 26~38cm

长*宽*高 Length*Width*Heigh35*90*161 CM 

产能效率(每小时) Production Capacity(per hour190-250pcs 

1. 提高生产效率：
   • 自动化操作流程：自动上圆领机能够实现圆领上料、定位、缝制等一系列工序的自动化操作，无需人工进行繁琐的手动操作，大大节省了操作时间。例如，传统人工上圆领可能需要几分钟才能完成一件，而自动上圆领机每分钟就可以完成多件，在单位时间内能够生产出更多的成品，从而提高了整体的生产效率。
   • 高速缝纫能力：一些先进的自动上圆领机具备高速缝纫的功能，缝纫速度快且稳定。像某些型号的机器缝速可以达到每分钟数千针，能够快速、高效地完成圆领的缝制，满足大规模生产的需求2。
2. 提升产品质量：
   • 精准定位与缝制：机器可以通过精确的定位系统，确保圆领与衣物主体的准确对接，使圆领的位置、尺寸等参数高度一致。这样缝制出来的圆领平整、对称，领口的形状规整，提高了产品的美观度和质量稳定性。相比人工操作可能出现的误差，自动上圆领机能够有效减少因人为因素导致的质量问题1。
   • 均匀的线迹和张力：自动上圆领机可以保持稳定的线迹和均匀的缝纫张力，使缝线紧密、牢固，不易出现跳线、断线等问题。无论是在柔软的针织面料还是较硬的棉质面料上，都能缝制出高质量的圆领，提高了产品的耐用性。
3. 降低劳动成本：
   • 减少人工需求：自动化的生产方式减少了对熟练工人的依赖，降低了企业在人工招聘、培训和管理方面的成本。一台自动上圆领机通常只需要少量的操作人员进行监控和维护，就可以持续运行，大大节省了人力成本6。
   • 提高工人工作效率：工人从繁重的手工上圆领工作中解放出来，可以将精力投入到其他更需要技术和创造力的工作环节，如服装设计、质量检验等，从而提高整个生产团队的工作效率。
4. 增强生产的灵活性：
   • 适应多种面料和款式：自动上圆领机可以适用于不同材质、厚度和弹性的面料，如棉质、针织、丝绸等，并且能够满足各种圆领款式的缝制需求，包括高领、低领、圆领、V 领等。企业可以根据市场需求快速切换生产不同面料和款式的圆领服装，提高了生产的灵活性和适应性1。
   • 方便调整参数：机器的控制系统通常具有参数调整功能，操作人员可以根据不同的生产要求，轻松调整缝纫速度、线迹长度、张力等参数，以达到最佳的缝制效果。这种灵活性使得企业能够快速响应市场变化，生产出符合客户需求的产品。
5. 易于管理和维护：
   • 生产数据监控：一些自动上圆领机配备了智能化的监控系统，可以实时监测生产过程中的各项数据，如生产数量、缝纫速度、故障信息等。企业管理人员可以通过这些数据及时了解生产情况，进行生产计划的调整和优化，提高生产管理的效率5。
   • 方便维护保养：自动上圆领机的结构设计通常较为合理，便于进行日常的维护和保养。机器的零部件易于拆卸和更换，企业可以定期对机器进行清洁、润滑、检查等维护工作，延长机器的使用寿命，降低设备的维修成本。
   • Increase production efficiency:
     • Automated operation process: The automatic round neck machine can automate a series of processes such as round neck feeding, positioning, and sewing, eliminating the need for manual tedious manual operations, which greatly saves operation time. For example, traditional manual round neck may take a few minutes to complete one piece, while the automatic round neck machine can complete multiple pieces per minute, capable of producing more finished products per unit time, thus improving the overall production efficiency.
     • High-speed sewing capability: Some advanced automatic round neck machines have the function of high-speed sewing, and the sewing speed is fast and stable. Like some models of machines, the sewing speed can reach thousands of stitches per minute, which can quickly and efficiently complete the sewing of round neck to meet the needs of mass production2.
     2. Improve product quality:
     • Precise positioning and sewing: The machine can ensure the accurate docking of the round neck with the main body of the clothing through a precise positioning system, so that the position, size and other parameters of the round neck are highly consistent. In this way, the sewn round neck is flat and symmetrical, and the shape of the neckline is regular, which improves the aesthetics and quality stability of the product. Compared with the errors that may occur in manual operation, the automatic round neck machine can effectively reduce the quality problems caused by human factors 1.
     • Uniform stitching and tension: The automatic round neck machine can maintain stable stitching and uniform sewing tension, making the stitching tight and firm, and less prone to problems such as jumpers and broken threads. Whether it is on soft knitted fabrics or harder cotton fabrics, high-quality round necks can be sewn, improving the durability of the product.
     3. Reduce labor costs:
     • Reduce labor requirements: Automated production methods reduce reliance on skilled workers, reducing the cost of manual recruitment, training and management for enterprises. An automatic round neck machine usually only needs a small number of operators to monitor and maintain, and it can continue to operate, greatly saving labor costs6.
     • Improve worker productivity: Workers are freed from heavy manual round neck work and can devote their energy to other more technical and creative work aspects, such as clothing design, quality inspection, etc., thus improving the work efficiency of the entire production team.
     4. Enhance production flexibility:
     • Adapt to a variety of fabrics and styles: The automatic round neck machine can be applied to fabrics of different materials, thicknesses and elasticity, such as cotton, knitted, silk, etc., and can meet the sewing needs of various round neck styles, including high neck, low neck, round neck, V neck, etc. Enterprises can quickly switch to produce different fabrics and styles of round neck clothing according to market demand, improving the flexibility and adaptability of production1.
     • Easy to adjust parameters: The control system of the machine usually has a parameter adjustment function, and the operator can easily adjust the sewing speed, stitch length, tension and other parameters according to different production requirements to achieve the best sewing effect. This flexibility allows enterprises to quickly respond to market changes and produce products that meet customer needs.
     5. Easy to manage and maintain:
     • Production data monitoring: Some automatic round neck machines are equipped with intelligent monitoring systems, which can monitor various data in the production process in real time, such as production quantity, sewing speed, fault information, etc. Enterprise managers can use this data to keep abreast of production conditions, adjust and optimize production plans, and improve the efficiency of production management5.
     • Convenient maintenance: The structural design of the automatic round neck machine is usually more reasonable, which is convenient for daily maintenance and maintenance. The parts of the machine are easy to disassemble and replace, and the enterprise can regularly clean, lubricate, inspect and other maintenance work of the machine to prolong the service life of the machine and reduce the maintenance cost of the equipment.

1. 服装生产企业：
   • 大规模成衣生产：对于大型服装生产企业，需要高效、快速地生产大量的服装。自动上圆领机可以在 T 恤、衬衫、连衣裙等多种服装的生产线上发挥重要作用，快速准确地完成圆领的缝制，提高生产效率和产品质量，满足订单需求。例如，在一些快时尚品牌的生产中，自动上圆领机能够帮助企业快速推出新款服装，抢占市场份额。
   • 多种材质服装生产：无论是棉质、麻质、丝绸等天然纤维材质，还是聚酯纤维、锦纶等化学纤维材质的服装，自动上圆领机都能适用。并且对于一些具有弹性的面料，如针织面料，自动上圆领机可以更好地处理圆领的缝制，确保领口的弹性和舒适性。
2. 运动服装制造：
   • 运动 T 恤和运动衫：运动服装对舒适性和功能性要求较高，圆领的设计是常见的款式。自动上圆领机可以为运动 T 恤和运动衫快速、精准地安装圆领，使领口贴合运动员的颈部，不影响运动的灵活性，同时保证领口的牢固性，经得起频繁的拉扯和洗涤。
   • 瑜伽服和健身服：瑜伽服和健身服通常采用柔软、弹性好的面料，自动上圆领机能够根据面料的特性进行调整，缝制出舒适、美观的圆领，满足瑜伽和健身爱好者的需求。
3. 内衣生产：
   • 文胸和背心：文胸和背心的领口部分通常需要使用特殊的工艺和材料，自动上圆领机可以精确地将圆领与内衣主体缝合，保证领口的平整度和贴合度，提高内衣的穿着舒适性和美观度。
   • 家居内衣：家居内衣注重舒适性和宽松度，自动上圆领机可以根据家居内衣的设计要求，缝制出合适的圆领，使穿着者在家中能够放松身心。
4. 定制服装工作室：
   • 客户个性化定制：定制服装工作室需要根据客户的需求和尺寸，制作独一无二的服装。自动上圆领机可以快速地完成圆领的缝制，并且可以根据客户的要求进行调整，如领口的大小、形状、颜色等，满足客户的个性化需求。
   • 小批量定制生产：对于小批量的定制订单，自动上圆领机可以灵活地进行生产，避免了人工缝制的繁琐和误差，提高了生产效率和产品质量。
5. 校服和工作服生产：
   • 校服：校服的生产数量较大，且对质量和款式有一定的要求。自动上圆领机可以为校服快速地缝制圆领，保证领口的整齐和牢固，使学生穿着舒适、得体。
   • 工作服：工作服需要具备一定的功能性和耐用性，自动上圆领机可以根据工作服的材质和设计要求，缝制出符合工作环境需求的圆领，提高工作服的质量和使用寿命
   • Clothing manufacturers:
     • Large-scale ready-to-wear production: For large-scale clothing production enterprises, it is necessary to produce a large number of clothing efficiently and quickly. Automatic round neck machine can play an important role in the production line of T-shirts, shirts, dresses and other clothing. Quickly and accurately complete the sewing of round neck, improve production efficiency and product quality, and meet order demand. For example, in the production of some fast fashion brands, automatic round neck machine can help enterprises quickly launch new clothing and seize market share.
     • Garment production of various materials: Whether it is natural fiber materials such as cotton, linen, silk, or chemical fiber materials such as polyester fiber and nylon, the automatic round neck machine can be applied. And for some elastic fabrics, such as knitted fabrics, the automatic round neck machine can better handle the sewing of the round neck to ensure the elasticity and comfort of the neckline.
     2. Sportswear manufacturing:
     • Sports T-shirts and sweatshirts: Sportswear requires high comfort and functionality, and the design of round neck is a common style. The automatic round neck machine can quickly and accurately install round neck for sports T-shirts and sweatshirts, so that the neckline fits the neck of the athlete, without affecting the flexibility of sports, while ensuring the firmness of the neckline and withstanding frequent pulling and washing.
     • Yoga clothes and fitness clothes: Yoga clothes and fitness clothes are usually made of soft and elastic fabrics. The automatic round neck machine can be adjusted according to the characteristics of the fabric to sew a comfortable and beautiful round neck to meet the needs of yoga and fitness enthusiasts.
     3. Underwear production:
     • Bras and vests: The neckline of bras and vests usually requires special craftsmanship and materials. The automatic round neck machine can accurately sew the round neck with the main body of the underwear to ensure the flatness and fit of the neckline, and improve the wearing comfort and aesthetics of underwear.
     • Home underwear: Home underwear focuses on comfort and looseness. The automatic round neck machine can sew a suitable round neck according to the design requirements of home underwear, so that the wearer can relax at home.
     4. Custom clothing studio:
     • Customized customization: Customized clothing studios need to make unique clothing according to customer needs and sizes. The automatic round neck machine can quickly complete the sewing of the round neck, and can be adjusted according to customer requirements, such as the size, shape, color of the neckline, etc., to meet the individual needs of customers.
     • Small batch custom production: For small batch custom orders, the automatic round neck machine can be flexibly produced, avoiding the tediousness and errors of manual sewing, and improving production efficiency and product quality.
     5. School uniform and work uniform production:
     • School uniforms: The production quantity of school uniforms is large, and there are certain requirements for quality and style. The automatic round neck machine can quickly sew round necks for school uniforms to ensure that the neckline is neat and firm, so that students can wear comfortably and appropriately.
     • Work clothes: Work clothes need to have certain functionality and durability. The automatic round neck machine can sew round necks that meet the needs of the working environment according to the material and design requirements of the work clothes, improving the quality and service life of the work clothes