全自动超声波拉尾电脑花样机(新款）

Automatic Ultrasonic Tail Pulling Computerized Pattern Machine(New)

功能特点 Features

可适用于背包，手袋，箱包的拉链织带拉尾车缝

It can be used for sewing the zipper webbing of backpacks, handbags and bags

采用花样机配合使用，客户可指定套结机品牌配套运作

The pattern machine is used together, and the customer can    designate the brand of tying machine for supporting operation

用人机界面及各厂编程系统，操作完善，工作稳定，可靠耐用

Use man-machine interface and programming system of each factory, with perfect operation, stable work, reliability and durability

跟换磨具方便，转换尺寸简单

Easy to change grinding tools and simple to change size

电脑车可存取几十款花式，转换花样图案方便

The computer car can access dozens of patterns, and it is convenient to change patterns 

技术参数 Technical Parameters 

1. 缝纫精度高：
   • 电脑精确控制：电脑系统能够精准地控制缝纫的针距、线迹长度、花样图案等参数，保证每一个针脚的位置和大小都高度一致。对于箱包上的各种复杂图案、线条和文字的缝制，都可以准确无误地完成，使箱包的外观更加精致、美观。
   • 超声波拉尾稳定：超声波技术在拉尾过程中发挥重要作用，确保线尾的处理整齐、牢固。与传统的缝纫方式相比，线尾不易松散、脱线，大大提高了缝纫的质量和稳定性，避免了因线尾问题导致的箱包质量瑕疵。
2. 生产效率高：
   • 自动化操作流程：从送料、缝纫到拉尾等环节实现了全自动化，减少了人工操作的时间和劳动强度。操作人员只需将箱包材料放置在指定位置，机器就能自动完成后续的缝纫工作，能够快速、连续地进行生产，极大地提高了生产效率3。
   • 高速缝纫能力：具备较高的缝纫速度，能够在短时间内完成大量的缝纫任务。而且机器可以长时间稳定运行，不会像人工操作那样容易出现疲劳，从而保证了生产的连续性和高效性。
3. 花样设计灵活：
   • 丰富的花样库：内置了大量的花样图案，可以满足箱包生产中各种不同的设计需求。无论是简单的直线、曲线图案，还是复杂的花纹、标志等，都可以轻松选择和缝制，为箱包的设计提供了更多的可能性。
   • 支持个性化设计：操作人员可以根据客户的需求或自己的创意，通过电脑软件对花样进行编辑、修改和设计，实现个性化的箱包缝制。这种灵活性使得箱包生产企业能够快速响应市场的变化，推出独特的产品。
4. 适用材料广泛：
   • 对各种面料兼容性好：无论是皮革、帆布、尼龙等常见的箱包材料，还是一些特殊材质的面料，全自动超声波拉尾电脑花样机都能够很好地适应。它可以根据不同材料的特性，自动调整缝纫参数，确保缝纫效果的质量5。
   • 可缝制多层材料：对于箱包中经常需要缝制的多层材料结构，如加强层、内衬等，该机器也能够轻松应对。其强大的缝纫能力可以穿透多层材料，使缝制后的箱包结构更加牢固。
5. 节能环保：
   • 超声波节能技术：超声波拉尾技术在能源消耗方面相对较低，与传统的热封或其他拉尾方式相比，能够节省能源。在长期的生产过程中，可以降低企业的能源成本。
   • 无污染物排放：在缝纫过程中，不会产生有害的污染物或废气，符合环保要求。这对于箱包生产企业来说，不仅有助于保护环境，还能够满足日益严格的环保法规。
6. 维护成本低：
   • 设备稳定性高：采用先进的机械结构和电子控制系统，具有较高的稳定性和可靠性。机器在正常使用情况下，不易出现故障，减少了维修的频率和成本。
   • 易于维护保养：机器的结构设计合理，便于进行日常的维护和保养。操作人员可以方便地进行清洁、润滑、调整等操作，延长机器的使用寿命
   • High sewing accuracy:
     • Computer precise control: The computer system can accurately control the sewing needle distance, thread length, pattern and other parameters to ensure that the position and size of each stitch are highly consistent. For the sewing of various complex patterns, lines and text on the bag, it can be completed accurately, making the appearance of the bag more delicate and beautiful.
     • Ultrasonic tail stability: Ultrasonic technology plays an important role in the tail pulling process to ensure that the thread tail is handled neatly and firmly. Compared with traditional sewing methods, the thread tail is not easy to be loose and off-line, which greatly improves the quality and stability of sewing and avoids the quality defects of bags caused by thread tail problems.
     2. High production efficiency:
     • Automated operation process: From feeding, sewing to tail pulling, etc., it is fully automated, reducing the time and labor intensity of manual operation. The operator only needs to place the luggage material in the designated position, and the machine can automatically complete the subsequent sewing work, which can be produced quickly and continuously, greatly improving production efficiency3.
     • High-speed sewing ability: It has a high sewing speed and can complete a large number of sewing tasks in a short time. And the machine can run stably for a long time without fatigue like manual operation, thus ensuring the continuity and efficiency of production.
     3. Flexible pattern design:
     • Rich pattern library: A large number of patterns are built in, which can meet various design needs in luggage production. Whether it is simple straight lines, curved patterns, or complex patterns, logos, etc., it can be easily selected and sewn, providing more possibilities for luggage design.
     • Support personalized design: Operators can edit, modify and design patterns through computer software according to customer needs or their own ideas to achieve personalized luggage sewing. This flexibility allows luggage manufacturers to quickly respond to market changes and launch unique products.
     4. Wide range of applicable materials:
     • Good compatibility with various fabrics: Whether it is common luggage materials such as leather, canvas, nylon, or some special materials, the automatic ultrasonic tail pulling computer pattern machine can adapt well. It can automatically adjust the sewing parameters according to the characteristics of different materials to ensure the quality of the sewing effect5.
     • Multi-layer materials can be sewn: For multi-layer material structures that often need to be sewn in luggage, such as reinforcement layers, linings, etc., the machine can also easily handle. Its powerful sewing ability can penetrate multiple layers of materials, making the sewn luggage structure more firm.
     5. Energy conservation and environmental protection:
     • Ultrasonic energy-saving technology: Ultrasonic tail technology has relatively low energy consumption and can save energy compared with traditional heat sealing or other tail-pulling methods. In the long-term production process, the energy cost of enterprises can be reduced.
     • No pollutant emissions: During the sewing process, no harmful pollutants or exhaust gases are generated, which meets environmental protection requirements. This not only helps protect the environment for luggage manufacturers, but also meets increasingly stringent environmental regulations.
     6. Low maintenance costs:
     • High equipment stability: advanced mechanical structure and electronic control system are adopted, which has high stability and reliability. The machine is not prone to failure under normal use, reducing the frequency and cost of maintenance.
     • Easy maintenance: The structural design of the machine is reasonable, which is convenient for daily maintenance and maintenance. Operators can easily perform cleaning, lubrication, adjustment and other operations to prolong the service life of the machine

1. 常规箱包生产：
   • 缝制主体结构：用于缝制箱包的主体部分，如箱身的拼接、缝合。可以高效、精准地完成直线、曲线等各种线迹的缝制，使箱包的主体结构牢固且美观。例如，旅行箱的箱身布料拼接，通过该机器能够快速、整齐地完成缝合，保证旅行箱的整体质量和外观。
   • 加固关键部位：对箱包的提手、肩带、拉链缝合处等关键部位进行加固缝纫。这些部位在使用过程中承受较大的拉力和磨损，需要牢固的缝制来保证箱包的使用寿命。新款花样机能够在这些部位缝制出紧密、坚固的线迹，增强箱包的耐用性。
2. 特殊箱包制作：
   • 定制化箱包：满足客户对箱包的个性化定制需求。无论是在箱包表面缝制特定的图案、标志、文字，还是按照特殊的设计要求进行缝制，该机器都能精准实现。比如，为企业定制的带有企业标志的公文包，或者为个人定制的具有独特图案的时尚背包等5。
   • 高端箱包生产：对于高端品牌的箱包，对缝制工艺的要求非常高。全自动超声波拉尾电脑花样机能够提供高精度、高质量的缝制效果，符合高端箱包的生产标准。其稳定的性能和精细的缝制能力，能够为高端箱包增添更多的品质感和价值。
3. 箱包配件生产：
   • 缝制内衬：箱包的内衬需要与箱身紧密贴合，并且要求缝制平整、牢固。该机器可以精确地缝制内衬，确保内衬与箱身的完美结合，同时不会影响箱包的整体外观。
   • 制作口袋和隔层：在箱包内部制作口袋和隔层时，需要进行精细的缝制，以保证口袋和隔层的尺寸准确、牢固。新款花样机能够准确地按照设计要求缝制口袋和隔层，提高箱包的实用性和功能性。
4. 批量生产：
   • 工厂大规模生产：在箱包生产工厂中，对于批量生产的需求非常大。该机器的自动化程度高、生产效率快，能够满足工厂大规模生产的要求。可以连续、稳定地进行缝制工作，大大提高了生产效率，降低了人工成本5。
   • 流水线作业：可以与其他生产设备配合，形成流水线作业。例如，在箱包生产流水线上，该机器可以作为缝制环节的关键设备，与裁剪设备、装配设备等协同工作，提高整个生产流程的效率和质量。
   • Regular luggage production:
     • Sewing the main structure: It is used to sew the main part of the luggage, such as the splicing and sewing of the box body. It can efficiently and accurately complete the sewing of various stitches such as straight lines and curves, so that the main structure of the luggage is firm and beautiful. For example, the fabric splicing of the suitcase body can be quickly and neatly completed by this machine, ensuring the overall quality and appearance of the suitcase.
     • Reinforce key parts: Reinforce and sew key parts such as handles, shoulder straps, and zipper seams of the bag. These parts bear greater tension and wear during use, and require firm sewing to ensure the service life of the bag. The new pattern machine can sew tight and strong stitches in these parts to enhance the durability of the bag.
     2. Special luggage production:
     • Customized luggage: To meet customers' personalized customization needs for luggage. Whether it is sewing specific patterns, logos, text on the surface of the luggage, or sewing according to special design requirements, the machine can be accurately realized. For example, a briefcase with a corporate logo customized for a business, or a stylish backpack with a unique pattern customized for an individual5.
     • High-end luggage production: For high-end brand luggage, the sewing process requirements are very high. The fully automatic ultrasonic tail-pulling computer pattern machine can provide high-precision and high-quality sewing effects, which meet the production standards of high-end luggage. Its stable performance and fine sewing ability can add more quality and value to high-end luggage.
     3. Production of luggage accessories:
     • Sewing the lining: The lining of the bag needs to fit tightly with the box body, and it needs to be sewn flat and firm. The machine can precisely sew the lining to ensure the perfect combination of the lining and the box body without affecting the overall appearance of the bag.
     • Making pockets and compartments: When making pockets and compartments inside luggage, fine sewing is required to ensure that the size of pockets and compartments is accurate and firm. The new pattern machine can sew pockets and compartments accurately according to the design requirements, improving the practicality and functionality of luggage.
     4. Mass production:
     • Large-scale production in the factory: In the luggage production factory, the demand for mass production is very large. The machine has a high degree of automation and fast production efficiency, which can meet the requirements of large-scale production in the factory. Sewing work can be carried out continuously and stably, which greatly improves production efficiency and reduces labor costs5.
     • Assembly line operation: It can be combined with other production equipment to form an assembly line operation. For example, on the luggage production line, the machine can be used as a key equipment in the sewing process, working together with cutting equipment, assembly equipment, etc., to improve the efficiency and quality of the entire production process.