全自动超声波多角度切带机Auto Ultrasonic Multi-angle Belt Cutting Machine

分享
 
 

全自动超声波多角度切带机 

Auto Ultrasonic Multi-angle Belt Cutting Machine

功能特点 Features

可适用于衣服配料,背包,手袋,鞋类及适合其他特殊用途

It can be used for clothing ingredients, backpacks, handbags, shoes and other special purpo

要用于背包,手袋,运动鞋的多角度织带剪切

Mainly used for multi-angle webbing shearing of backpacks, handbags and sports shoes

采用人机对话方式控制,人性化操作,易学,直角、斜角,全数据驱动

Adopt man-machine dialogue control, humanized operation, easy to learn, right angle, oblique angle, full data drive

机器采用全自动追频系统,切口平整柔滑,不烧耗织带,无烟环保

The machine adopts automatic frequency tracking system, with smooth incision, no burning of ribbon, no smoke and environmental protection.

机器内有多种图形,每种图形单独有多组存储记忆,机器设 有无料感应,警报自检,故障自检

There are many kinds of graphics in the functional machine, and each graphic has multiple groups of memory. The machine is equipped with no-material sensing, alarm self- checking and fault self-checking

技术参数 Technical Parameters 

型号model

JS- DJD-UT1

电压Welta

AC220V

气压Alr pressure

0.5-0.6 MPa

裁切方式

Cutting

自动遍频超声波系统

Auto frequency tracing ultrasonic system

功率Power

1600W

系统System

可编程系统Programmable system

驱动Drive

伺服闭环系统Programmable system

缝制Sewing

 

感切角度 Cutting angle

斜切0-50

cut straightly,beveled by 0-50 dogroos

作业宽座 Working width

宽度8-60MM长度1-1000MM

width: width 8-60MM length 1-1000MM

体积

Wolume

长1800MM*宽600MM*高1600MMLengt 1800MM'Width 600MM'Height 1600MM

重量Weight

160KG

产能

Capacity

长度50MM为例,每分钟产能30-40

For example, the length is 50MM, the capacity is 30-40 pieces per minute

  1. 切割效果方面
    • 切口质量高:利用超声波技术进行切割,切口完整、美观,切边整齐平滑、无毛边、不散边。相比于传统切割方式,超声波切割不会对材料造成过度挤压或拉扯,能保持带子材料的原有特性,确保带子的强度和柔韧性不受影响。
    • 可切多种形状:能够实现多角度切割,可以根据箱包生产的不同需求,切割出各种形状,如斜角、圆角、锯齿形、箭头型等,满足多样化的设计要求,为箱包的外观设计和功能实现提供更多的可能性。
  2. 生产效率方面
    • 全自动化操作:从送料、定位到切割过程完全自动化,无需人工干预,大大节省了人力成本,并且能够连续、快速地进行生产,提高了生产效率和产量26
    • 高速切割:超声波切割速度快,能够在短时间内完成大量的切带工作,满足箱包生产中对带子的大量需求,有助于企业提高生产速度,缩短生产周期1
    • 电脑计数与精度控制:配备电脑计数功能,精度高,能够准确统计切割的带子数量和长度,方便生产管理和质量控制。同时,可以根据预设的参数进行精确的切割,保证每一个带子的尺寸和角度都符合要求12
  3. 设备性能方面
    • 稳定性好:整机结构设计精巧,牢固结实,运行稳定。例如机头采用整体铸件,能够防止后仰,在高速切割过程中保持稳定的工作状态,减少因设备晃动或振动而导致的切割误差2
    • 易于操作和维护:通常采用智能化的控制系统,操作界面简单易懂,操作人员经过简单的培训即可上手操作。同时,设备的维护保养相对简单,便于企业进行日常的设备管理和维护。
  4. 适用范围方面
    • 材料适应性强:适用于多种材料的切割,包括尼龙编织带、塑料软管、塑料拉链、丝带、织带、魔术贴等箱包生产中常用的带子材料,具有广泛的适用性128
    • 环保节能:在切割过程中不会产生烟雾、灰尘、异味等污染物,对环境友好。同时,超声波切割所需的能量相对较低,与传统的切割设备相比,具有较好的节能效果
    • In terms of cutting effect:
      • High quality incision: using ultrasonic technology for cutting, the incision is complete and beautiful, the cutting edge is neat and smooth, no burrs, no loose edges. Compared with traditional cutting methods, ultrasonic cutting will not cause excessive extrusion or pulling of the material, can maintain the original characteristics of the tape material, and ensure that the strength and flexibility of the tape are not affected.
      • Can cut a variety of shapes: It can achieve multi-angle cutting, and can cut various shapes according to the different needs of luggage production, such as bevel, rounded corners, zigzag, arrow, etc., to meet diverse design requirements and provide more possibilities for the design and function of luggage.
      2. In terms of production efficiency:
      • Fully automated operation: From feeding, positioning to cutting, the process is fully automated, without manual intervention, which greatly saves labor costs and enables continuous and rapid production, improving production efficiency and output 26.
      • High-speed cutting: Ultrasonic cutting is fast, capable of completing a large amount of tape cutting work in a short time, meeting the large demand for tape in luggage production, helping enterprises to improve production speed and shorten production cycle 1.
      • Computer counting and precision control: Equipped with computer counting function, with high precision, it can accurately count the number and length of the cut tape, which is convenient for production management and quality control. At the same time, accurate cutting can be carried out according to preset parameters to ensure that the size and angle of each tape meet the requirements 12.
      3. Equipment performance:
      • Good stability: The whole machine is exquisitely designed, firm and sturdy, and runs stably. For example, the machine head is made of integral castings, which can prevent back tilt, maintain a stable working state during high-speed cutting, and reduce cutting errors caused by equipment shaking or vibration2.
      • Easy to operate and maintain: The intelligent control system is usually used, the operation interface is simple and easy to understand, and the operator can get started after simple training. At the same time, the maintenance of the equipment is relatively simple, which is convenient for enterprises to carry out daily Facility Management and maintenance.
      4. Scope of application:
      • Strong material adaptability: suitable for cutting a variety of materials, including nylon braided belts, plastic hoses, plastic zippers, ribbons, webbing, Velcro and other commonly used belt materials in luggage production, with a wide range of applicability 128.
      • Environmental protection and energy saving: no smoke, dust, odor and other pollutants are generated during the cutting process, which is environmentally friendly. At the same time, the energy required for ultrasonic cutting is relatively low, which has better energy saving effect than traditional cutting equipment
  1. 箱包制造
    • 肩带制作:可将长条状的织带、尼龙带等材料切成合适的长度和角度,用于制作箱包的肩带。比如旅行箱、背包等的肩带,通过该设备能快速、精准地切割出符合设计要求的肩带,且切口整齐,确保肩带的舒适性和美观性。
    • 提手加工:箱包的提手部分通常需要特定形状和角度的带子进行缝制或组装。全自动超声波多角度切带机可以将原材料切成各种角度的提手带子,如斜角提手带、圆角提手带等,满足不同箱包款式的需求。
    • 内饰配件生产:箱包内部的隔层带、固定带等内饰配件也需要进行切割加工。该设备能够精确地切割出所需长度和角度的带子,用于箱包内部的结构支撑和物品固定。
  2. 服装行业
    • 腰带制作:在一些时尚服装中,会搭配各种款式的腰带。全自动超声波多角度切带机可以将不同材质的带子切成合适的宽度和长度,并且根据设计需求切成不同的角度,如梯形、三角形等特殊形状的腰带,为服装增添独特的设计元素35
    • 装饰带加工:服装上的装饰带,如领口、袖口、裙摆处的装饰带等,需要进行精细的切割和加工。该设备可以将带子切成不同的角度和形状,满足服装设计师对装饰带的各种创意需求,提升服装的整体美观度。
    • 功能性带子生产:例如,一些运动服装上的防滑带、束紧带等功能性带子,需要具备特定的角度和长度才能发挥其功能。全自动超声波多角度切带机能够准确地切割出这些功能性带子,确保其在服装上的使用效果。
  3. 鞋类制造
    • 鞋带制作:可以将长条形的鞋带材料切成统一的长度,并且根据需要切成不同的角度,如斜切的鞋带头,方便穿入鞋眼。同时,切口的整齐和平滑能够保证鞋带的强度和耐用性。
    • 鞋帮装饰带加工:在一些高档鞋类或特殊款式的鞋子上,会使用装饰带来增加鞋子的美观度。该设备可以将装饰带切成各种形状和角度,如波浪形、锯齿形等,用于鞋帮的装饰,提升鞋子的档次和独特性
    • Luggage manufacturing:
      • Shoulder strap production: Long webbing, nylon straps and other materials can be cut into suitable lengths and angles to make shoulder straps for luggage. For example, shoulder straps for suitcases, backpacks, etc., can be quickly and accurately cut out to meet the design requirements through this device, and the incision is neat to ensure the comfort and aesthetics of the shoulder straps.
      • Handle processing: The handle part of the bag usually requires straps of a specific shape and angle for sewing or assembly. The fully automatic ultrasonic multi-angle tape cutting machine can cut raw materials into handle straps of various angles, such as oblique handle straps, rounded handle straps, etc., to meet the needs of different bag styles.
      • Production of interior accessories: Interior accessories such as compartment belts and fixing belts inside the bag also need to be cut. The equipment can accurately cut the required length and angle of the belt for structural support and item fixing inside the bag.
      2. Clothing industry:
      • Belt making: In some fashion clothing, various styles of belts will be matched. The fully automatic ultrasonic multi-angle belt cutting machine can cut belts of different materials into suitable widths and lengths, and cut them into different angles according to design needs, such as trapezoidal, triangular and other special shaped belts, adding unique design elements to the garment 35.
      • Decorative tape processing: The decorative tape on clothing, such as the neckline, cuffs, and the decorative tape at the skirt, needs to be carefully cut and processed. The equipment can cut the tape into different angles and shapes to meet the various creative needs of clothing designers for decorative tape and improve the overall aesthetics of clothing.
      • Functional strap production: For example, some functional straps such as anti-skid belts and tightening belts on sports clothing require a specific angle and length to perform their functions. The fully automatic ultrasonic multi-angle tape cutter can accurately cut out these functional straps to ensure their use effect on clothing.
      3. Footwear manufacturing:
      • Shoelace production: The long strip of shoelace material can be cut into a uniform length, and cut into different angles as needed, such as the diagonal cut shoelace head, which is convenient to wear into the shoe eye. At the same time, the neatness and smoothness of the cut can ensure the strength and durability of the shoelace.
      • Processing of upper decorative tape: On some high-end footwear or special styles of shoes, decorative tape will be used to increase the aesthetics of the shoes. The device can cut the decorative tape into various shapes and angles, such as wavy, zigzag, etc., for the decoration of the upper and improve the grade and uniqueness of the shoes