全自动超声波切魔术贴机(圆角)Automatic Ultrasonic Velcro Cutting Machine (Round Corner)

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全自动超声波切魔术贴机(圆角)

Automatic Ultrasonic Velcro Cutting Machine (Round Corner)  

功能特点 Features

可适用于衣服配料,背包,手袋,鞋类及适合其他特殊用途

It can be used for clothing ingredients, backpacks, handbags, shoes and other special purpose

切尼龙搭扣(魔术贴)专用,圆角刀

For cutting Velcro (Velcro), rounded corner cutter

可调长短,速度快可靠性高,容易操作

Adjustable length, fast speed, high reliability, and easy operation

针对化纤及尼龙弹性带,切口柔软顺滑

For chemical fiber and nylon elastic bands, the incision is soft and smoots

机身体积小,操作容易,生产过程无烟无味环保无污染无 噪音

Small size, easy to operate, smoke-free, odourless and environmentally friendly production process.No pollution and no noise

用先进自动追频超声波系统,效率快, 品质好

With advanced automatic ultrasonic frequency tracking system, high efficiency and good quality. 

技术参数 Technical Parameters 

型号model

JS-MST01/LQ-A

电压Welta

AC220V

气压Alr pressure

0.5-0.6 MPa

裁切方式

Cutting

自动遍频超声波系统

Auto frequency tracing ultrasonic system

功率Power

1000W

系统System

可编程系统Programmable system

驱动Drive

伺服闭环系统Programmable system

缝制Sewing

 

感切角度 Cutting angle

圆角裁

fillet

作业宽Working width

 

体积

Wolume

1000MM*600MM*1780,ength 1000MM th 600MM He ht 1780MM

重量Weight

126KG

产能

Capacity

长度500 MM为例, 每分钟产能2030

Length 500 mm, for example, production capacity 20-30 pieces per minute

  1. 切割效果方面
    • 切口质量高:利用超声波技术进行切割,切口完整、美观,切边整齐平滑。与传统切割方式相比,不会产生毛边、散边等问题,圆角切割的弧度精准、一致,使魔术贴的边缘更加圆润、光滑,提升了产品的整体质感和美观度。
    • 焊接牢固:在切割的同时,超声波的振动摩擦能使魔术贴的材料分子相互融合,焊接部位牢固,不易脱开,保证了魔术贴的使用性能和耐用性。
  2. 生产效率方面
    • 全自动化操作:实现了从送料、定位到切割的全自动化流程,无需人工干预,大大节省了人力成本,并且能够连续、快速地进行生产,有效提高了生产效率6
    • 高速切割:超声波切割速度快,能够在短时间内完成大量的魔术贴切割工作,满足大规模生产的需求。
    • 精准计数:配备电脑计数功能,精度高,能够准确统计生产数量,便于生产管理和质量控制12
  3. 设备性能方面
    • 适用性强:可以适应不同材质、厚度、宽度的魔术贴,对于各种类型的魔术贴都能进行有效的圆角切割,具有广泛的适用性。
    • 调试简便:设备操作简单,调试方便,工作人员可以快速掌握设备的使用方法和调试技巧,减少了设备的调试时间和操作难度。
    • 维护成本低:设备结构设计合理,运行稳定,故障率低,日常维护保养简单,维护成本相对较低。
  4. 安全环保方面
    • 安全可靠:具有完善的安全保护系统,如机头保护罩等,能够有效防止操作人员在工作过程中受到伤害,保障了生产过程的安全性4
    • 环保无污染:超声波切割过程中不产生任何有害物质,如废气、废水、废渣等,对环境没有污染,符合环保要求
    • In terms of cutting effect:
      • High incision quality: using ultrasonic technology for cutting, the incision is complete, beautiful, and the trimming is neat and smooth. Compared with traditional cutting methods, there will be no problems such as rough edges and loose edges. The curvature of rounded corner cutting is accurate and consistent, making the edge of Velcro more rounded and smooth, and improving the overall texture and aesthetics of the product.
      • Solid welding: While cutting, ultrasonic vibration and friction can make the material molecules of the Velcro fuse with each other, and the welding part is firm and not easy to disengage, ensuring the performance and durability of the Velcro.
      2. In terms of production efficiency:
      • Fully automated operation: It realizes a fully automated process from feeding, positioning to cutting, without manual intervention, which greatly saves labor costs, and can continuously and quickly produce, effectively improving production efficiency6.
      • High-speed cutting: Ultrasonic cutting is fast, capable of completing a large number of Velcro cutting jobs in a short time, meeting the needs of large-scale production.
      • Accurate counting: Equipped with computer counting function, with high precision, it can accurately count the production quantity, which is convenient for production management and quality control12.
      3. Equipment performance:
      • Strong applicability: It can adapt to Velcro of different materials, thicknesses, and widths, and can effectively cut rounded corners for various types of Velcro, providing a wide range of applicability.
      Easy debugging: The equipment is easy to operate and easy to debug, allowing staff to quickly master the use of the equipment and debugging skills, reducing the debugging time and operation difficulty of the equipment.
      Low maintenance cost: the equipment structure is well designed, the operation is stable, the failure rate is low, the daily maintenance is simple, and the maintenance cost is relatively low.
      4. Safety and environmental protection:
      • Safe and reliable: It has a complete safety protection system, such as a machine head protective cover, which can effectively prevent the operator from being injured during the work process and ensure the safety of the production process.
      • Environmental protection and pollution-free: no harmful substances are produced during the ultrasonic cutting process, such as waste gas, wastewater, waste residue, etc., which does not pollute the environment and meets environmental protection requirements
  1. 服装行业
    • 日常服装:在各类衬衫、外套、裤子等日常穿着的服装生产中,魔术贴常被用于替代传统的纽扣、拉链等扣件,方便穿脱和调节尺寸。例如,一些运动服装的袖口、领口处会使用魔术贴来调节松紧度,而全自动超声波切魔术贴机(圆角)可以快速、精准地将魔术贴切成所需的圆角形状,使服装在使用魔术贴时更加美观、舒适,且不会刮伤皮肤。
    • 童装:童装对于安全性和舒适性的要求更高,圆角的魔术贴可以避免尖锐的边角对儿童造成伤害。该机器可用于生产童装的袖口、裤脚、领口等部位的魔术贴,为童装生产提供高效、安全的解决方案。
    • 工作服和制服:一些特定行业的工作服和制服,如军警制服、消防服、医护工作服等,可能会使用魔术贴来固定徽章、肩章、口袋等部件。圆角魔术贴的使用可以增加制服的整洁度和美观度,同时也方便更换和调整。
  2. 鞋类行业
    • 运动鞋:运动鞋的鞋舌、鞋带固定、鞋面装饰等部位经常会用到魔术贴。全自动超声波切魔术贴机(圆角)可以根据运动鞋的设计需求,将魔术贴切成不同大小和形状的圆角,使魔术贴与运动鞋的整体风格更加协调,同时也提高了运动鞋的穿着舒适性和稳定性。
    • 童鞋:童鞋的设计注重舒适性和安全性,圆角魔术贴可以避免儿童在穿着过程中被刮伤。该机器在童鞋生产中的应用,可以为儿童提供更加安全、舒适的鞋子。
    • 特殊功能鞋:如登山鞋、滑雪鞋等特殊功能鞋,需要使用魔术贴来固定一些关键部位,以确保鞋子的性能和安全性。圆角魔术贴的使用可以提高鞋子的贴合度和稳定性,同时也方便穿着者在不同的环境下快速调整鞋子的状态。
  3. 箱包行业
    • 旅行箱:旅行箱的拉杆、提手、侧兜等部位可能会使用魔术贴来固定或调节。圆角魔术贴的使用可以使旅行箱的外观更加美观,同时也方便用户在使用过程中快速打开和关闭。
    • 背包:背包的肩带调节、口袋封口、外挂系统等部位经常会用到魔术贴。全自动超声波切魔术贴机(圆角)可以为背包生产提供各种形状和尺寸的圆角魔术贴,满足背包的不同设计需求,提高背包的实用性和美观度。
    • 手提包:一些手提包的翻盖、内部隔层等部位会使用魔术贴来固定。圆角魔术贴的使用可以使手提包的开合更加方便,同时也增加了手提包的整体美感。
  4. 家居用品行业
    • 窗帘:部分窗帘会使用魔术贴来固定窗帘的绑带或装饰边。圆角魔术贴的使用可以使窗帘的外观更加柔和,避免尖锐的边角对人造成伤害,同时也方便用户安装和拆卸窗帘。
    • 床上用品:一些床上用品,如床垫保护套、床单固定带等,可能会使用魔术贴来固定。全自动超声波切魔术贴机(圆角)可以生产出适合床上用品使用的圆角魔术贴,提高床上用品的稳定性和使用便利性。
    • 家居装饰品:如沙发套、抱枕套、地毯等家居装饰品,也可以使用魔术贴来进行固定或装饰。圆角魔术贴的使用可以使家居装饰品的安装更加方便,同时也增加了家居装饰品的美观度。
  5. 汽车行业6
    • 汽车内饰:汽车的座椅套、头枕套、安全带护套等汽车内饰部件可能会使用魔术贴来固定。圆角魔术贴的使用可以使汽车内饰更加美观、舒适,同时也方便安装和拆卸,便于清洗和更换。
    • 汽车零部件:一些汽车零部件,如汽车滤清器、空气管道等,可能会使用魔术贴来固定或密封。全自动超声波切魔术贴机(圆角)可以生产出符合汽车零部件使用要求的圆角魔术贴,确保汽车零部件的正常运行和使用寿命。
  6. 电子行业
    • 电子产品包装:在电子产品的包装中,魔术贴常被用于固定包装盒的盖子或内部的配件。圆角魔术贴的使用可以避免在包装过程中对电子产品造成刮伤,同时也方便用户打开和关闭包装盒。
    • 电子设备配件:一些电子设备的配件,如耳机线、充电器线等,可能会使用魔术贴来进行整理和固定。全自动超声波切魔术贴机(圆角)可以生产出适合电子设备配件使用的圆角魔术贴,提高电子设备配件的使用便利性和整洁度。
  7. 医疗行业
    • 医疗用品:一些医疗用品,如医用绷带、手术衣、口罩等,可能会使用魔术贴来进行固定或调节。圆角魔术贴的使用可以提高医疗用品的舒适性和安全性,避免对患者的皮肤造成伤害。
    • 医疗器械:一些医疗器械,如心电图机、血压计等,可能会使用魔术贴来固定电线或传感器。全自动超声波切魔术贴机(圆角)可以生产出符合医疗器械使用要求的圆角魔术贴,确保医疗器械的正常运行和使用安全
    • Apparel industry:
      • Daily clothing: In the production of clothing for daily wear such as shirts, coats, pants, etc., Velcro is often used to replace traditional buttons, zippers and other fasteners, which is convenient to wear and take off and adjust the size. For example, some sports clothing cuffs and necklines will use Velcro to adjust the tightness, and the automatic ultrasonic cutting Velcro machine (rounded corners) can quickly and accurately cut Velcro into the required rounded corner shape, making the clothing more beautiful and comfortable when using Velcro, and will not scratch the skin.
      • Children's clothing: Children's clothing requires higher safety and comfort. Velcro with rounded corners can avoid sharp corners from causing harm to children. This machine can be used to produce Velcro on cuffs, trousers, necklines and other parts of children's clothing, providing efficient and safe solutions for children's clothing production.
      • Work clothes and uniforms: Some industry-specific work clothes and uniforms, such as military and police uniforms, fire uniforms, medical work clothes, etc., may use Velcro to fix badges, shoulder badges, pockets and other parts. The use of rounded corners of Velcro can increase the cleanliness and aesthetics of the uniform, while also facilitating replacement and adjustment.
      2. Footwear industry:
      • Sports shoes: Velcro is often used in the tongue, shoelace fixing, upper decoration and other parts of sports shoes. The automatic ultrasonic cutting Velcro machine (rounded corners) can cut Velcro into rounded corners of different sizes and shapes according to the design requirements of sports shoes, so that the Velcro is more coordinated with the overall style of sports shoes, and also improves the wearing comfort and stability of sports shoes.
      • Classmate: Classmate's design pays attention to comfort and safety. Rounded corner Velcro can prevent children from being scratched during wearing. The application of this machine in classmate production can provide children with safer and more comfortable shoes.
      • Special function shoes: special function shoes such as hiking shoes, ski shoes, etc., need to use Velcro to fix some key parts to ensure the performance and safety of the shoes. The use of rounded Velcro can improve the fit and stability of the shoes, and it is also convenient for the wearer to quickly adjust the state of the shoes in different environments.
      3. Luggage industry:
      • Suitcase: The tie rod, handle, side pocket and other parts of the suitcase may be fixed or adjusted with Velcro. The use of rounded Velcro can make the appearance of the suitcase more beautiful, and it is also convenient for users to quickly open and close during use.
      • Backpack: Velcro is often used in shoulder strap adjustment, pocket sealing, external hanging system and other parts of the backpack. The automatic ultrasonic cutting Velcro machine (rounded corners) can provide rounded corner Velcro of various shapes and sizes for backpack production to meet the different design needs of backpacks and improve the practicality and aesthetics of backpacks.
      • Handbags: The flip, internal compartment and other parts of some handbags will be fixed with Velcro. The use of rounded Velcro can make the opening and closing of the handbag more convenient, and also increase the overall beauty of the handbag.
      4. Household goods industry:
      • Curtains: Some curtains use Velcro to fix the straps or decorative edges of the curtains. The use of rounded Velcro can soften the appearance of the curtains, avoid sharp corners from causing harm to people, and also facilitate users to install and remove curtains.
      • Bedding: Some bedding, such as mattress protective covers, bed sheet fixing straps, etc., may be fixed with Velcro. The fully automatic ultrasonic cutting Velcro machine (rounded corners) can produce rounded corner Velcro suitable for bedding use, improving the stability and ease of use of bedding.
      • Home decorations: such as sofa covers, pillow covers, carpets and other home decorations, can also be fixed or decorated with Velcro. The use of rounded Velcro can make the installation of home decorations more convenient, and also increase the aesthetics of home decorations.
      5. Automotive industry 6:
      • Car interior: Car seat covers, head pillowcases, seat belt sheaths and other car interior parts may be fixed with Velcro. The use of rounded Velcro can make the car interior more beautiful and comfortable, but also easy to install and remove, easy to clean and replace.
      • Auto parts: Some auto parts, such as car filters, air ducts, etc., may be fixed or sealed with Velcro. The fully automatic ultrasonic cutting Velcro machine (rounded corners) can produce rounded corner Velcro that meets the requirements for the use of auto parts to ensure the normal operation and service life of auto parts.
      6. Electronics industry:
      • Electronic product packaging: In the packaging of electronic products, Velcro is often used to fix the lid or internal accessories of the box. The use of rounded Velcro can avoid scratches on electronic products during the packaging process, and it is also convenient for users to open and close the box.
      • Electronic equipment accessories: Some electronic equipment accessories, such as headphone cables, charger cables, etc., may be sorted and fixed with Velcro. The fully automatic ultrasonic cutting Velcro machine (rounded corners) can produce rounded-corner Velcro suitable for electronic equipment accessories, improving the convenience and cleanliness of electronic equipment accessories.
      7. Medical industry:
      • Medical supplies: Some medical supplies, such as medical bandages, surgical gowns, masks, etc., may be fixed or adjusted with Velcro. The use of rounded Velcro can improve the comfort and safety of medical supplies and avoid damage to the patient's skin.
      • Medical apparatus: Some medical apparatus, such as electrocardiogram machine, sphygmomanometer, etc., may use Velcro to fix wires or sensors. Fully automatic ultrasonic cutting Velcro machine (rounded corners) can produce rounded corners Velcro that meet the requirements of medical apparatus use to ensure the normal operation and safety of medical apparatus