全自动超声波双折边切焊机

Automatic Ultrasonic Double Folding Cutting and Welding 

功能特点 Features

可适用于衣服配料，背包，手袋，鞋类及适合其他特殊用途

It can be used for clothing ingredients, backpacks, handbags, shoes and other special purposes

织带的单折边切焊，双折边切焊

Single fold cutting and welding of webbing, double fold cutting and welding of webbing

可调长短，宽窄，速度快可靠性高，容易操作

Adjustable length, width, fast speed, high reliability, and easy operation

针对化纤及尼龙弹性带，切口柔软顺滑

For chemical fiber and nylon elastic bands, the incision is soft and smoot

用先进自动追频超声波系统，一次同时做两条，效率快，品质好

With the advanced automatic ultrasonic system, it is possible to make two products at the same time, with high efficiency and good quality

技术参数 Technical Parameters

1. 高效生产方面：
   • 高自动化程度：能够实现从鞋材的进料、双折边、切割到焊接的全自动化流程，无需人工过多干预，大大提高了生产效率，减少了人力成本和人为操作误差，可满足大规模生产的需求。例如，在鞋类加工厂中，使用该设备可以快速完成大量鞋子的折边、切焊工作，提高整体生产速度。
   • 快速加工：超声波焊接技术的应用使得焊接过程非常迅速，大部分焊接可以在短时间内完成，与传统焊接方式相比，能够显著缩短加工周期。对于鞋类生产来说，这意味着可以更快地完成订单，提高交付效率。
2. 加工质量方面：
   • 焊接质量高：利用超声波的高频振动能量进行焊接，使鞋材之间的连接紧密、牢固，焊接强度高，焊缝美观且一致性好。焊接处的材料分子相互融合，不易出现脱焊、虚焊等问题，能够有效保证鞋子的质量和耐用性1。
   • 精准折边与切割：设备的高精度控制系统可以确保双折边的尺寸和角度精准一致，切割的边缘整齐、光滑，为鞋子的后续加工和装配提供了良好的基础。对于一些对外观和尺寸要求较高的鞋类产品，如高端皮鞋、运动鞋等，这种精准的加工能力尤为重要。
   • 对材料损伤小：超声波焊接是一种非接触式焊接方法，在焊接过程中不会对鞋材产生过多的压力和热量，因此对材料的损伤较小，能够保持鞋材的原有性能和质感。例如，对于一些柔软的皮革材料或特殊材质的鞋面，使用该设备可以避免材料因焊接而变形、变色等问题。
3. 操作与维护方面：
   • 操作简便：设备通常配备智能化的操作界面，操作人员只需经过简单的培训即可掌握设备的操作方法，易于上手。同时，设备的自动化程度高，减少了操作的复杂性，降低了对操作人员技能水平的要求。
   • 维护成本低：设备的结构设计合理，运行稳定可靠，故障率低。而且，超声波焊接技术相对传统焊接技术，没有易损的焊接电极、焊料等消耗品，减少了维护和更换部件的成本和时间。
4. 环保与节能方面：
   • 环保无污染：超声波焊接过程中不使用胶水、焊剂等化学物质，不会产生有害气体、废水、废渣等污染物，对环境友好，符合现代制造业的环保要求。在当前环保意识日益增强的背景下，这种环保型的生产设备具有很大的优势。
   • 节能降耗：设备的能耗较低，与传统的焊接设备相比，能够节约大量的能源。在长期的生产过程中，可以降低企业的能源消耗成本，提高经济效益
   • In terms of efficient production:
     • High degree of automation: It can realize the fully automated process from shoe material feeding, double folding, cutting to welding, without excessive manual intervention, greatly improving production efficiency, reducing labor costs and human operation errors, and can meet the needs of large-scale production. For example, in a footwear processing plant, the use of this equipment can quickly complete a large number of shoe folding, cutting and welding work, and improve the overall production speed.
     • Fast processing: The application of ultrasonic welding technology makes the welding process very fast, most of the welding can be completed in a short time, which can significantly shorten the processing cycle compared with traditional welding methods. For footwear production, this means that orders can be completed faster and delivery efficiency can be improved.
     2. In terms of processing quality:
     • High welding quality: The high-frequency vibration energy of ultrasonic waves is used for welding, so that the connection between the shoe materials is tight and firm, the welding strength is high, and the welding seam is beautiful and consistent. The material molecules at the welding place are integrated with each other, which is not prone to problems such as desoldering and virtual welding, which can effectively ensure the quality and durability of the shoes. 1.
     • Precise hemming and cutting: The high-precision control system of the equipment can ensure that the size and angle of the double hemming are accurate and consistent, and the cutting edge is neat and smooth, providing a good foundation for the subsequent processing and assembly of the shoes. For some footwear products with high requirements on appearance and size, such as high-end leather shoes, sports shoes, etc., this precise processing ability is particularly important.
     • Less damage to materials: Ultrasonic welding is a non-contact welding method that does not generate excessive pressure and heat on the shoe material during the welding process, so it has less damage to the material and can maintain the original performance and texture of the shoe material. For example, for some soft leather materials or special material uppers, the use of this equipment can avoid problems such as material deformation and discoloration due to welding.
     3. Operation and maintenance:
     • Easy to operate: The equipment is usually equipped with an intelligent operation interface, and the operator can master the operation method of the equipment after simple training, which is easy to use. At the same time, the equipment is highly automated, reducing the complexity of operation and reducing the requirements for the operator's skill level.
     • Low maintenance cost: The structure design of the equipment is reasonable, the operation is stable and reliable, and the failure rate is low. Moreover, compared with traditional welding technology, ultrasonic welding technology does not have vulnerable welding electrodes, solder and other consumables, reducing the cost and time of maintenance and replacement of parts.
     4. Environmental protection and energy conservation:
     • Environmental protection and pollution-free: No chemicals such as glue and flux are used in the ultrasonic welding process, and no harmful gases, wastewater, waste residue and other pollutants are generated. It is environmentally friendly and meets the environmental protection requirements of modern manufacturing. In the current context of increasing environmental awareness, this environmentally friendly production equipment has great advantages.
     • Energy saving and consumption reduction: The energy consumption of the equipment is low, which can save a lot of energy compared with traditional welding equipment. In the long-term production process, the energy consumption cost of the enterprise can be reduced and the economic efficiency can be improved

1.鞋面加工：运动鞋的鞋面通常由多种材料组成，如网布、皮革、合成材料等。全自动超声波双折边切焊机可以对这些材料进行精准的双折边和切焊操作，使鞋面的边缘更加整齐、牢固，同时提高生产效率。例如，在制作高性能运动鞋时，该设备可以确保鞋面的各个部分连接紧密，为运动员提供更好的支撑和舒适度。

2.鞋底与鞋面的连接：运动鞋的鞋底与鞋面的连接需要承受较大的压力和摩擦力，因此对连接的牢固性要求很高。全自动超声波双折边切焊机可以通过超声波焊接技术，将鞋底与鞋面牢固地连接在一起，避免在运动过程中出现脱胶等问题。同时，该设备的精准切割功能可以确保鞋底与鞋面的尺寸匹配，提高鞋子的整体质量。

1.鞋帮制作：皮鞋的鞋帮通常需要进行精细的加工，以展现出高品质的工艺水平。全自动超声波双折边切焊机可以对皮革等材料进行双折边和切焊操作，使鞋帮的边缘更加光滑、平整，同时提高生产效率。例如，在制作高档皮鞋时，该设备可以确保鞋帮的各个部分连接紧密，为穿着者提供更好的舒适度和美观度。

2.鞋底与鞋帮的连接：皮鞋的鞋底与鞋帮的连接需要考虑到美观性和牢固性。全自动超声波双折边切焊机可以通过超声波焊接技术，将鞋底与鞋帮牢固地连接在一起，同时使连接部位更加美观。该设备的精准切割功能可以确保鞋底与鞋帮的尺寸匹配，提高鞋子的整体质量。

1.鞋面装饰：休闲鞋的鞋面通常会有一些装饰元素，如印花、刺绣、贴片等。全自动超声波双折边切焊机可以对这些装饰元素进行精准的双折边和切焊操作，使装饰元素与鞋面的连接更加牢固，同时提高生产效率。例如，在制作时尚休闲鞋时，该设备可以确保装饰元素的位置准确，为鞋子增添更多的时尚感。

2.鞋底与鞋面的连接：休闲鞋的鞋底与鞋面的连接需要考虑到舒适性和牢固性。全自动超声波双折边切焊机可以通过超声波焊接技术，将鞋底与鞋面牢固地连接在一起，同时使连接部位更加舒适。该设备的精准切割功能可以确保鞋底与鞋面的尺寸匹配，提高鞋子的整体质量

1. First, sports shoe manufacturing
   1. Upper processing: The upper of sports shoes is usually composed of a variety of materials, such as mesh, leather, synthetic materials, etc. The fully automatic ultrasonic double-fold cutting and welding machine can perform precise double-fold and cutting and welding operations on these materials, making the edge of the upper more neat and firm, while improving production efficiency. For example, when making high-performance sports shoes, the equipment can ensure that the various parts of the upper are tightly connected, providing better support and comfort for athletes.
   2. Connection between sole and upper: The connection between the sole and upper of sports shoes needs to withstand greater pressure and friction, so the connection firmness is very high. The fully automatic ultrasonic double-fold edge cutting and welding machine can firmly connect the sole and upper together through ultrasonic welding technology to avoid problems such as degumming during movement. At the same time, the precise cutting function of this equipment can ensure that the size of the sole and upper matches and improve the overall quality of the shoes.
   Second, leather shoe production
   1. Upper production: The upper of leather shoes usually needs to be finely processed to show high-quality craftsmanship. The fully automatic ultrasonic double-fold cutting and welding machine can perform double-fold and cutting and welding operations on materials such as leather, making the edge of the upper smoother and flatter, while improving production efficiency. For example, when making high-end leather shoes, the equipment can ensure that the various parts of the upper are tightly connected, providing better comfort and aesthetics for the wearer.
   2. Connection between sole and upper: The connection between the sole and upper of leather shoes needs to consider aesthetics and firmness. The fully automatic ultrasonic double-fold edge cutting and welding machine can firmly connect the sole and upper together through ultrasonic welding technology, while making the connection part more beautiful. The precise cutting function of this equipment can ensure that the size of the sole and upper matches, improving the overall quality of the shoes.
   III. Casual shoe manufacturing
   1. Upper decoration: The upper of casual shoes usually has some decorative elements, such as printing, embroidery, patches, etc. The fully automatic ultrasonic double-fold cutting and welding machine can perform precise double-fold and cutting and welding operations on these decorative elements, making the connection between decorative elements and the upper more firm, while improving production efficiency. For example, when making fashionable casual shoes, the device can ensure that the position of decorative elements is accurate, adding more fashion sense to the shoes.
   2. Connection between sole and upper: The connection between sole and upper of casual shoes needs to take into account comfort and firmness. The fully automatic ultrasonic double-fold edge cutting and welding machine can firmly connect sole and upper together through ultrasonic welding technology, while making the connection part more comfortable. The precise cutting function of this equipment can ensure the size matching of sole and upper, improving the overall quality of shoes