全自动超声波斜角折圈机

Automatic ultrasonic bevel folding machine

功能特点 Features

鞋舌前端商标中位织带折圈

Median webbing folding ring of trademark at the front end of tongue

鞋后根挂位织带折圈

Ribbon folding at the back of the shoe

可调至长短，宽窄，速度快克靠性高，容易操作

Adjustable length, width, speed, reliability and easy operation

ficiency and good quality. 针对化纤及尼龙弹性带，切口柔软顺滑

For chemical fiber and nylon elastic belt, the incision is soft and smooth

机器内存多种生产功能

Multiple production functions of machine memory

技术参数 Technical Parameters

1. 高效生产：
   • 自动化程度高：能够实现从鞋材进料、定位、斜角切割到折圈的全自动化操作，无需人工过多干预，大大节省了人力成本，同时提高了生产效率，可满足大规模鞋类生产的需求3。
   • 快速作业：超声波技术的应用使得折圈过程迅速，相比传统的机械折圈方式，能够在更短的时间内完成相同数量的鞋类斜角折圈工作，有效缩短了生产周期。
2. 加工精度高：
   • 精准定位：配备先进的定位系统，可以精确地对鞋材进行定位，确保斜角切割和折圈的位置准确无误，保证了每一只鞋子的斜角折圈尺寸和角度的一致性，提高了产品的质量稳定性3。
   • 高质量折圈：超声波振动能量使鞋材在折圈处结合紧密、牢固，折圈的形状规整，不会出现松散、变形等问题。并且折圈处的边缘整齐、平滑，无毛边、无毛刺等瑕疵，提升了鞋子的整体美观度。
3. 适用性广泛：
   • 适用于多种鞋材：无论是皮革、布料、塑料等常见的鞋类材料，还是一些特殊材质的鞋材，全自动超声波斜角折圈机都能够很好地适应，对不同材质的鞋材进行高质量的斜角折圈加工。
   • 满足多种鞋型需求：可应用于各种鞋型，如运动鞋、皮鞋、休闲鞋等，对于不同鞋型的斜角折圈要求都能较好地满足，为鞋类设计师提供了更多的设计可能性。
4. 操作简便：
   • 智能化控制系统：拥有先进的智能化控制系统，操作人员只需进行简单的参数设置和操作指令输入，机器即可自动完成斜角折圈工作。操作界面友好，易于上手，降低了对操作人员的技术要求3。
   • 故障诊断功能：当机器出现故障时，控制系统能够及时进行故障诊断，并显示故障信息，方便操作人员快速排除故障，减少设备停机时间，提高设备的可维护性和使用效率。
5. 节能环保：
   • 能耗低：超声波技术在工作过程中能耗较低，相比传统的热压、胶粘等加工方式，能够有效降低能源消耗，符合节能环保的要求。
   • 无有害物质产生：在加工过程中不会产生有害物质，如胶水的挥发物、高温加热产生的废气等，对环境和操作人员的健康无不良影响，是一种绿色环保的加工方式
   • Efficient production:
     • High degree of automation: It can achieve fully automated operations from shoe material feeding, positioning, oblique cutting to folding rings, without excessive manual intervention, which greatly saves labor costs and improves production efficiency, meeting the needs of large-scale footwear production3.
     • Fast operation: The application of ultrasonic technology makes the folding process fast. Compared with the traditional mechanical folding method, the same number of footwear oblique folding work can be completed in a shorter time, effectively shortening the production cycle.
     2. High processing accuracy:
     • Precise positioning: Equipped with an advanced positioning system, it can accurately position the shoe material, ensure that the position of the oblique angle cutting and folding ring is accurate, ensure the consistency of the size and angle of the oblique angle folding ring of each shoe, and improve the quality stability of the product3.
     • High-quality folding circle: Ultrasonic vibration energy makes the shoe material combine tightly and firmly at the folding circle, and the shape of the folding circle is regular, without problems such as looseness and deformation. And the edges of the folding circle are neat and smooth, without burrs, burrs and other defects, which improves the overall aesthetics of the shoes.
     3. Wide range of applicability:
     • Suitable for a variety of shoe materials: whether it is leather, fabric, plastic and other common shoe materials, or some special materials, the automatic ultrasonic bevel folding machine can be well adapted to perform high-quality bevel folding processing on shoe materials of different materials.
     • Meet the needs of a variety of shoe types: It can be applied to various shoe types, such as sports shoes, leather shoes, casual shoes, etc., and can better meet the requirements of different shoe types, providing footwear designers with more design possibilities.
     4. Easy to operate:
     • Intelligent control system: With advanced intelligent control system, the operator only needs to perform simple parameter setting and operation instruction input, and the machine can automatically complete the oblique folding circle work. The operation interface is friendly and easy to use, reducing the technical requirements for the operator3.
     • Fault diagnosis function: When a machine malfunctions, the control system can perform fault diagnosis in a timely manner and display fault information, which is convenient for operators to quickly troubleshoot, reduce equipment downtime, and improve equipment maintainability and efficiency.
     5. Energy conservation and environmental protection:
     • Low energy consumption: Ultrasonic technology has lower energy consumption during operation. Compared with traditional processing methods such as hot pressing and gluing, it can effectively reduce energy consumption and meet the requirements of energy conservation and environmental protection.
     • No harmful substances are generated: no harmful substances are produced during processing, such as volatile substances of glue, waste gas generated by high temperature heating, etc., which has no adverse effects on the environment and the health of operators. It is a green and environmentally friendly processing method

运动鞋生产：

• 鞋舌部分加工：运动鞋的鞋舌需要有一定的形状和弧度以保证穿着的舒适性和贴合度。全自动超声波斜角折圈机可以精确地对鞋舌的边缘进行斜角折圈处理，使鞋舌边缘更加整齐、美观，并且增强鞋舌的强度和耐用性。例如，一些高端运动鞋品牌会使用该设备对鞋舌进行精细加工，提升产品的品质和档次。
• 鞋带穿孔处加固：运动鞋的鞋带穿孔处需要承受频繁的拉扯和摩擦，容易出现破损。利用该设备可以在鞋带穿孔处的边缘进行斜角折圈，增加穿孔处的厚度和强度，防止其在使用过程中破裂或变形，延长鞋子的使用寿命。
• 鞋帮装饰条加工：为了增加运动鞋的美观度和时尚感，很多运动鞋会在鞋帮上添加一些装饰条。这些装饰条可以通过全自动超声波斜角折圈机进行折圈处理，使其更好地贴合在鞋帮上，并且形成独特的设计效果，满足消费者对于个性化和时尚的需求
• Production of sports shoes:
  • Tongue part processing: The tongue of a sports shoe needs to have a certain shape and arc to ensure the comfort and fit of wearing. The automatic ultrasonic bevel folding machine can accurately perform bevel folding on the edge of the tongue, making the edge of the tongue more neat and beautiful, and enhancing the strength and durability of the tongue. For example, some high-end sports shoe brands will use this equipment to finely process the tongue to improve the quality and grade of the product.
  • Reinforcement at the perforation of shoelaces: The perforation of shoelaces of sports shoes needs to withstand frequent pulling and friction, which is prone to damage. Using this equipment, the edge of the perforation of shoelaces can be bent at an oblique angle to increase the thickness and strength of the perforation, prevent it from breaking or deforming during use, and prolong the service life of shoes.
  • Processing of upper decorative strips: In order to increase the aesthetics and fashion sense of sports shoes, many sports shoes will add some decorative strips to the upper. These decorative strips can be folded by a fully automatic ultrasonic oblique ring folding machine to make them better fit on the upper and form a unique design effect to meet consumers' needs for personalization and fashion