全自动超声波鞋舌织带折缝机 

Auto Utrasonic Tongue Ribbon Crimper 

功能特点 Features 

主要用于运动鞋类的鞋舌织带折

One-sided crease of dark threa

暗线单边折缝明线双边折缝

Mainly used for folding the tongue webbing of sports shoes .Open-wire bilateral folding seam

具有自动送料，自动折边，自动车缝明线与暗线的功能，一人可 以单独操作两台产能翻倍

It has the functions of automatic feeding, automatic folding, automatic sewing of open thread and hidden thread, and one person can operate two sets independently to double the production capacity. 

采用超声波熔切的方法对织带进行裁切，环保无污染且切口平顺 不散口，具有自动收料功能，能降低操作员的工作强度

Adopt ultrasonic melting cutting method to cut the webbing, which is environment-friendly and pollution-free, and the incision is smooth and not loose. It has automatic material receiving function, which can reduce the operator's work inten 

功能机器内有多组存储记忆，机器设有无料感应，警报自检，故 障自检

There are multiple groups of storage memories in the functional machine, and the machine is equipped with no-material sensing, alarm self-checking and fault self-checking 

1. 高效生产：
   • 自动化程度高：能够自动完成鞋舌织带的进料、折边、缝合等一系列操作，无需人工过多干预，大大提高了生产效率，减少了人力成本。与传统的人工或半自动化设备相比，可显著缩短生产周期，满足大规模生产的需求4。
   • 快速加工：超声波技术的应用使得折缝过程迅速，能够在短时间内完成高质量的缝合，进一步提高了单位时间内的产量。
2. 优质工艺：
   • 缝合牢固：利用超声波的高频振动能量使织带的纤维分子相互融合，形成牢固的连接，缝合处强度高，不易开线或断裂，保证了鞋舌织带的耐用性。相比传统的针线缝合，超声波缝合的牢固程度更高，能够承受更大的拉力和摩擦力7。
   • 折边精准：该机器可以精确地对鞋舌织带进行折边操作，确保折边的尺寸和角度准确一致，使产品的外观更加整齐、美观，提高了产品的质量和档次。
   • 无缝连接：超声波缝合是一种无缝连接技术，不会在缝合处留下针眼或线头，避免了传统缝合方式可能导致的缝隙、漏线等问题，使鞋舌织带的表面更加光滑，穿着更加舒适。
3. 操作便捷：
   • 智能化控制：配备先进的控制系统，操作人员只需简单设置相关参数，机器即可自动按照预设程序进行工作。同时，控制系统还具有故障诊断和报警功能，方便操作人员及时发现和解决问题，降低了设备的维护难度。
   • 易于调整：可以根据不同的鞋舌织带款式、尺寸和工艺要求，快速、方便地调整机器的参数和工作模式，适应多样化的生产需求，提高了设备的通用性和灵活性。
4. 环保节能：
   • 无需使用针线和胶水：与传统的缝纫设备需要使用针线以及一些粘合设备需要使用胶水不同，全自动超声波鞋舌织带折缝机在工作过程中无需额外的辅助材料，不仅减少了材料的消耗和浪费，还避免了因使用胶水等化学物质可能对环境造成的污染7。
   • 能耗低：该设备的功率相对较低，在运行过程中能够有效节约能源，降低生产成本。特别是对于长期连续生产的企业来说，节能效果更加显著。
5. 适用范围广：
   • 材料适应性强：适用于各种材质的鞋舌织带，包括棉质、化纤、皮革等，能够满足不同鞋类产品的生产需求。无论是柔软的织物还是较硬的皮革材料，都能够实现良好的折缝效果。
   • 可与其他设备配套使用：可以与鞋类生产线上的其他设备进行无缝对接，如鞋舌送料设备、鞋底成型设备等，形成完整的自动化生产线，提高整个生产流程的效率和协同性
   • Efficient production:
     • High degree of automation: It can automatically complete a series of operations such as feeding, folding, and sewing of the tongue webbing without excessive manual intervention, greatly improving production efficiency and reducing labor costs. Compared with traditional manual or semi-automated equipment, it can significantly shorten the production cycle and meet the needs of large-scale production4.
     • Rapid processing: The application of ultrasonic technology makes the folding process fast, enabling high-quality sewing to be completed in a short time, further increasing the yield per unit time.
     2. High-quality craftsmanship:
     • Firm stitching: Utilize the high-frequency vibration energy of ultrasonic waves to fuse the fiber molecules of the webbing with each other to form a firm connection. The suture has high strength and is not easy to open or break, ensuring the durability of the tongue webbing. Compared with traditional needle and thread suturing, ultrasonic suturing is more firm and can withstand greater tensile and friction7.
     • Accurate hemming: The machine can accurately fold the tongue webbing to ensure that the size and angle of the hemming are accurate and consistent, making the appearance of the product more neat and beautiful, and improving the quality and grade of the product.
     • Seamless connection: Ultrasonic suturing is a seamless connection technology that does not leave needles or threads at the suture, avoiding problems such as gaps and thread leakage that may be caused by traditional suturing methods, making the surface of the tongue webbing smoother and more comfortable to wear.
     3. Easy to operate:
     • Intelligent control: Equipped with an advanced control system, the operator only needs to simply set the relevant parameters, and the machine can automatically work according to the preset program. At the same time, the control system also has fault diagnosis and alarm functions, which is convenient for the operator to find and solve problems in time, reducing the difficulty of equipment maintenance.
     • Easy to adjust: The parameters and working modes of the machine can be quickly and easily adjusted according to different tongue webbing styles, sizes and process requirements, adapting to diverse production needs and improving the versatility and flexibility of the equipment.
     4. Environmental protection and energy saving:
     • No need to use needle and thread and glue: Unlike traditional sewing equipment that requires needle and thread and some bonding equipment that requires glue, the fully automatic ultrasonic tongue webbing folding sewing machine does not require additional auxiliary materials during the working process, which not only reduces material consumption and waste, but also avoids environmental pollution caused by the use of chemicals such as glue.
     • Low energy consumption: The power of this equipment is relatively low, which can effectively save energy and reduce production costs during operation. Especially for enterprises with long-term continuous production, the energy saving effect is more significant.
     5. Wide range of applications:
     • Strong material adaptability: It is suitable for tongue webbing of various materials, including cotton, chemical fiber, leather, etc., to meet the production needs of different footwear products. Whether it is soft fabric or hard leather material, it can achieve good creasing effect.
     • Can be used with other equipment: It can seamlessly connect with other equipment on the footwear production line, such as tongue feeding equipment, sole forming equipment, etc., to form a complete automated production line, improving the efficiency and synergy of the entire production process

鞋类生产工厂：

• 运动鞋生产：运动鞋对鞋舌的功能性和舒适性要求较高，通常会在鞋舌上添加织带以增强固定性和美观性。全自动超声波鞋舌织带折缝机能够快速、准确地将织带与鞋舌进行折缝连接，提高运动鞋的生产效率和质量，满足运动鞋大规模生产的需求。
• 休闲鞋生产：休闲鞋的款式多样，鞋舌设计也各不相同。该机器可以根据不同的休闲鞋款式和设计要求，对鞋舌织带进行灵活的折缝操作，为休闲鞋的生产提供多样化的加工解决方案
• Footwear production plant:
  • Sneaker production: Sneakers have high requirements for the functionality and comfort of the tongue, and webbing is usually added to the tongue to enhance fixedness and aesthetics. The fully automatic ultrasonic tongue webbing folding machine can quickly and accurately connect the webbing with the tongue, improve the production efficiency and quality of sports shoes, and meet the needs of large-scale production of sports shoes.
  • Casual shoe production: There are various styles of casual shoes and different tongue designs. The machine can perform flexible folding operations on the tongue webbing according to different casual shoe styles and design requirements, providing diverse processing solutions for the production of casual shoes