全自动超声波折圈粘合机

Automatic ultrasonic folding ring bonding machine

功能特点 Features

鞋舌前端商标中位与侧边织带折圈

Logo center front of tongue with side webbing folding loops

鞋后根挂位织带折圈

Ribbon folding at the back of the shoe

可调至长短，宽窄，速度快克靠性高，容易操作

Adjustable length, width, speed, reliability and easy operation

用先进自动追频声波系统，一次同时做三条，效率快，品质好

Adopt advanced automatic frequency-chasing sound wave system, and do three at a time, with high efficiency and good quality.

针对化纤及尼龙弹性带，切口柔软顺滑

For chemical fiber and nylon elastic belt, the incision is soft and smooth

机器内存多种生产功能

Multiple production functions of machine memory 

技术参数 Technical Parameters 

1. 高效生产方面：
   • 自动化程度高：能够自动完成鞋材的折圈和粘合操作，减少了人工干预，大大提高了生产效率。与传统的手工或半自动化操作相比，机器可以连续、快速地工作，在短时间内处理大量的鞋材，满足鞋类生产的高产量需求。
   • 快速折圈与粘合：超声波技术的应用使得折圈和粘合过程能够在极短的时间内完成。超声波振动产生的能量能够快速使鞋材的分子结构发生变化，实现高效的粘合，并且折圈的动作也可以迅速准确地完成，从而缩短了整个生产周期。
2. 质量提升方面：
   • 粘合牢固性好：利用超声波振动能量使鞋材分子间相互融合，形成牢固的粘合。这种粘合方式相比传统的胶水粘合，具有更高的强度和耐久性，鞋材之间的连接更加紧密，不易出现脱胶、开裂等质量问题，从而提高了鞋子的整体质量和使用寿命123。
   • 折圈精度高：机器的精准控制系统能够确保鞋材的折圈尺寸和形状高度一致，保证了每双鞋子的折圈工艺的准确性和标准化。高精度的折圈可以使鞋子的外观更加美观，同时也有利于后续的加工和装配操作。
   • 对鞋材损伤小：超声波粘合是一种非接触式的粘合方式，在粘合过程中不会对鞋材产生机械压力或热量过度集中的情况，从而避免了鞋材的变形、磨损、烧焦等损伤，最大程度地保持了鞋材的原有性能和质量。
3. 操作与成本方面：
   • 操作简便：通常配备了智能化的操作界面和控制系统，操作人员只需经过简单的培训即可掌握机器的操作方法。机器可以自动完成各种复杂的操作步骤，大大降低了对操作人员技能水平的要求，减少了因人为操作失误而导致的生产问题。
   • 节省材料：能够精确地控制折圈和粘合的位置和尺寸，避免了材料的浪费。同时，由于超声波粘合不需要使用胶水等额外的粘合材料，也节省了材料成本。
   • 维护成本低：机器的结构设计较为简单，运行稳定可靠，日常维护工作相对较少。而且，高质量的零部件和先进的制造工艺使得机器的使用寿命较长，减少了设备的更换和维修频率，降低了维护成本。
4. 适应性方面：
   • 适用于多种鞋材：无论是皮革、布料、橡胶等常见的鞋材，还是一些新型的复合材料，全自动超声波折圈粘合机都能够有效地进行折圈和粘合操作，具有广泛的适用性，满足了鞋类生产中对不同材料的加工需求3。
   • 易于调整和切换：可以根据不同的鞋型、款式和设计要求，快速地调整折圈和粘合的参数，实现多种产品的生产切换。这种灵活性使得鞋厂能够快速响应市场的变化，生产出满足不同客户需求的鞋子
   • In terms of efficient production:
     • High degree of automation: It can automatically complete the folding and bonding operations of shoe materials, reducing manual intervention and greatly improving production efficiency. Compared with traditional manual or semi-automatic operations, the machine can work continuously and quickly to process a large amount of shoe materials in a short time, meeting the high-output demand of footwear production.
     • Fast folding and bonding: The application of ultrasonic technology allows the folding and bonding process to be completed in a very short time. The energy generated by ultrasonic vibration can quickly change the molecular structure of the shoe material to achieve efficient bonding, and the folding action can also be completed quickly and accurately, thus shortening the entire production cycle.
     2. Quality improvement:
     • Good bonding firmness: The use of ultrasonic vibration energy makes the shoe material molecules fuse with each other to form a firm bond. This bonding method has higher strength and durability than traditional glue bonding. The connection between the shoe materials is tighter, and it is not prone to quality problems such as degumming and cracking, thus improving the overall quality and service life of the shoe 123.
     • High folding accuracy: The precise control system of the machine can ensure that the size and shape of the folding ring of the shoe material are highly consistent, ensuring the accuracy and standardization of the folding process of each pair of shoes. High-precision folding can make the appearance of the shoes more beautiful, and it is also conducive to subsequent processing and assembly operations.
     • Little damage to shoe materials: Ultrasonic bonding is a non-contact bonding method that does not generate mechanical pressure or excessive heat concentration on shoe materials during the bonding process, thus avoiding deformation, wear, and charring of shoe materials, and maintaining the original performance and quality of shoe materials to the greatest extent.
     3. Operation and cost:
     • Easy to operate: Usually equipped with an intelligent operation interface and control system, the operator can master the operation method of the machine with only simple training. The machine can automatically complete various complex operation steps, which greatly reduces the requirement for the skill level of the operator and reduces the production problems caused by human operation errors.
     • Material saving: It can precisely control the position and size of the folding ring and bonding, avoiding material waste. At the same time, since ultrasonic bonding does not require the use of additional bonding materials such as glue, it also saves material costs.
     • Low maintenance cost: The structure design of the machine is relatively simple, the operation is stable and reliable, and the daily maintenance work is relatively small. Moreover, high-quality parts and advanced manufacturing processes make the machine last longer, reducing the frequency of equipment replacement and maintenance, and reducing maintenance costs.
     4. Adaptability:
     • Suitable for a variety of shoe materials: whether it is leather, fabric, rubber and other common shoe materials, or some new types of composite materials, the fully automatic ultrasonic folding and bonding machine can effectively perform folding and bonding operations, with a wide range of applicability, to meet the processing needs of different materials in footwear production3.
     • Easy to adjust and switch: The folding and bonding parameters can be quickly adjusted according to different shoe types, styles and design requirements to realize the production switching of various products. This flexibility allows shoe factories to quickly respond to market changes and produce shoes that meet different customer needs

1.鞋面制作：在运动鞋鞋面的制作过程中，经常需要对不同材质的面料进行折圈和粘合，以实现特定的设计效果和功能性。例如，透气网布与皮革的拼接部分可以使用全自动超声波折圈粘合机进行精准的折圈和牢固的粘合，既保证了鞋面的透气性，又增加了鞋子的耐用性。同时，对于运动鞋的鞋舌、鞋口等部位，也可以通过该设备进行高效的加工，使这些部位更加贴合脚部，提高穿着的舒适度。

2.鞋底与鞋面的连接：运动鞋的鞋底与鞋面的连接是关键环节，需要确保连接牢固且不影响鞋子的性能。全自动超声波折圈粘合机可以在不使用胶水的情况下，通过超声波振动将鞋底与鞋面紧密地粘合在一起，不仅提高了生产效率，还减少了因胶水使用可能带来的环境污染和对工人健康的影响。而且，这种粘合方式使得鞋底与鞋面的结合更加自然，不会出现传统胶水粘合可能出现的硬点或不平整现象，提升了鞋子的整体质量。

1.鞋帮装饰：休闲鞋通常注重款式和设计，常常会在鞋帮上添加各种装饰元素，如皮革贴片、彩色布条等。全自动超声波折圈粘合机可以将这些装饰材料准确地折圈并粘合在鞋帮上，实现精美的装饰效果。同时，由于超声波粘合的牢固性，这些装饰元素在日常穿着过程中不易脱落，保持了鞋子的美观性。

2.鞋内垫的固定：休闲鞋的鞋内垫需要与鞋底牢固地结合在一起，以提供舒适的脚感和支撑。使用全自动超声波折圈粘合机可以快速地将鞋内垫与鞋底进行粘合，确保内垫在鞋子中的位置稳定，不会出现滑动或移位的情况。而且，这种粘合方式不会影响内垫的柔软性和透气性，为穿着者带来更好的体验。

1.鞋边处理：皮鞋的鞋边通常需要进行精细的处理，以展现出高品质的工艺水平。全自动超声波折圈粘合机可以对皮鞋的鞋边进行折圈和粘合，使鞋边更加整齐、牢固，同时也增加了鞋子的美观度。例如，对于一些高档皮鞋的鞋边，可以使用该设备将皮革条进行折圈并粘合在鞋边上，起到装饰和加固的作用。

2.鞋跟与鞋底的连接：皮鞋的鞋跟与鞋底的连接需要承受较大的压力和摩擦力，因此需要牢固的连接方式。全自动超声波折圈粘合机可以通过精确的控制，将鞋跟与鞋底紧密地粘合在一起，确保鞋子在穿着过程中鞋跟不会脱落。同时，这种粘合方式也可以使鞋跟与鞋底的结合更加自然，不会影响鞋子的整体外观。

1. Sneaker production
   1. Upper production: During the production process of the upper of sports shoes, it is often necessary to fold and bond fabrics of different materials to achieve specific design effects and functionality. For example, the splicing part of the breathable mesh and leather can be precisely folded and firmly bonded using a fully automatic ultrasonic folding and ring bonding machine, which not only ensures the breathability of the upper, but also increases the durability of the shoes. At the same time, for the tongue, mouth and other parts of sports shoes, efficient processing can also be carried out through this equipment, so that these parts fit the feet better and improve the comfort of wearing.
   2. The connection between the sole and the upper: The connection between the sole and the upper of the sports shoe is a key link, and it is necessary to ensure that the connection is firm and does not affect the performance of the shoe. The fully automatic ultrasonic folding ring bonding machine can bond the sole and the upper tightly through ultrasonic vibration without the use of glue, which not only improves the production efficiency, but also reduces the environmental pollution and impact on the health of workers that may be caused by the use of glue. Moreover, this bonding method makes the combination of the sole and the upper more natural, and there will be no hard spots or unevenness that may occur in traditional glue bonding, which improves the overall quality of the shoe.
   Second, casual shoe production
   1. Upper decoration: Casual shoes usually pay attention to style and design, and often add various decorative elements on the upper, such as leather patches, colored cloth strips, etc. The automatic ultrasonic folding and bonding machine can accurately fold and glue these decorative materials on the upper to achieve a beautiful decorative effect. At the same time, due to the firmness of ultrasonic bonding, these decorative elements are not easy to fall off during daily wear, maintaining the aesthetics of the shoes.
   2. Fixing of the inner pad of the shoe: The inner pad of the casual shoe needs to be firmly combined with the sole to provide a comfortable foot feel and support. The use of a fully automatic ultrasonic folding ring bonding machine can quickly bond the inner pad with the sole to ensure that the position of the inner pad in the shoe is stable and will not slip or shift. Moreover, this bonding method will not affect the softness and breathability of the inner pad, bringing a better experience to the wearer.
   III. Leather shoe production
   1. Shoe edge treatment: The shoe edge of leather shoes usually needs to be carefully treated to show high-quality craftsmanship. The fully automatic ultrasonic folding and bonding machine can fold and bond the shoe edge of leather shoes, making the shoe edge more neat and firm, and also increasing the aesthetics of the shoe. For example, for the shoe edge of some high-end leather shoes, the device can be used to fold and glue the leather strip to the shoe edge, which plays a role in decoration and reinforcement.
   2. Connection between the heel and the sole: The connection between the heel and the sole of the leather shoe needs to withstand greater pressure and friction, so a firm connection method is required. The fully automatic ultrasonic folding ring bonding machine can tightly bond the heel and the sole through precise control, ensuring that the heel of the shoe will not fall off during wearing. At the same time, this bonding method can also make the combination of the heel and the sole more natural, without affecting the overall appearance of the shoe.