自动热压模板折边机

Automatic hot press template folding machine 

功能特点 Features

可适用于，背包，高尔夫球袋、钱包及异形产品折边

Suitable for backpacks, golf bags, wallets and shaped products.

主要用于背包的及异形产品折边

Mainly used for folding the edges of backpacks and shaped products.

节省人工涂抹胶水时间，环保，有利于下一个工序生产，相比较传统人工做出来的产品更加标准美观

Save the time of manual glue application, environmental protection, conducive to the next process of production, compared with the traditional artificial products made more standard and beautiful

机器安装有人员操作感应装置

The machine is fitted with a man-operated sensing device 

技术参数 Technical Parameters 

1. 高效生产：
   • 自动化操作：设备能够自动完成送料、热压、折边、出料等一系列工序，无需人工频繁干预，大大提高了生产效率。与传统的手动或半自动折边设备相比，其生产速度可以提高数倍甚至更高，能够满足大规模生产的需求。
   • 连续作业：可以连续不间断地进行工作，减少了设备的停机时间和准备时间，进一步提高了生产效率。例如在包装行业，对于大量的包装盒模板的折边加工，自动热压模板折边机能够快速、高效地完成任务。
2. 加工精度高：
   • 精准定位：配备先进的定位系统，能够准确地将模板定位在加工位置，确保热压和折边的精度。无论是对于规则形状的模板还是复杂形状的模板，都可以保证加工尺寸的准确性和一致性，降低了次品率2。
   • 均匀热压：热压过程中，加热系统能够均匀地对模板进行加热，使模板的折边处受热均匀，折边效果更加平整、牢固。避免了因局部过热或过冷导致的折边质量问题，提高了产品的整体质量。
3. 适用范围广：
   • 多种材料适用：可以适用于多种不同材质的模板，如塑料、金属、木质、复合材料等。对于不同材质的模板，只需调整设备的热压参数和折边力度等参数，就可以实现良好的加工效果，具有很强的通用性3。
   • 多种形状加工：能够加工各种形状的模板，包括直线、曲线、角度等不同形状的折边需求。无论是简单的矩形模板还是复杂的异形模板，都可以轻松完成折边加工，满足不同产品的设计要求。
4. 操作简便：
   • 智能化控制：采用智能化的控制系统，操作人员只需在控制面板上输入相关的加工参数，设备就可以自动按照设定的程序进行工作。操作界面简单易懂，方便操作人员快速掌握设备的使用方法，减少了对操作人员的技术要求3。
   • 安全可靠：设备具有完善的安全保护装置，如紧急停机按钮、安全防护门等，能够有效防止操作人员在工作过程中受到伤害。同时，设备的运行稳定性高，减少了因设备故障导致的生产中断和安全事故的发生。
5. 节省成本：
   • 人力成本降低：自动化的生产方式减少了对人工的依赖，只需少量的操作人员进行设备的监控和维护，大大降低了人力成本。特别是对于长期的大规模生产，人力成本的节约效果非常显著。
   • 材料利用率高：精准的加工精度和优化的加工工艺，能够减少材料的浪费，提高材料的利用率。同时，设备的稳定性和可靠性也降低了因加工失误导致的材料损失，进一步降低了生产成本
   • Efficient production:
     • Automated operation: The equipment can automatically complete a series of processes such as feeding, hot pressing, folding, and discharging without frequent manual intervention, greatly improving production efficiency. Compared with traditional manual or semi-automatic folding equipment, its production speed can be increased several times or even higher, which can meet the needs of large-scale production.
     • Continuous operation: It can work continuously and uninterrupted, reducing equipment downtime and preparation time, and further improving production efficiency. For example, in the packaging industry, for the folding of a large number of packaging box templates, the automatic hot-pressing template folding machine can complete the task quickly and efficiently.
     2. High processing accuracy:
     • Precise positioning: Equipped with an advanced positioning system, the template can be accurately positioned at the processing position to ensure the accuracy of hot pressing and folding. Whether it is for regular-shaped templates or complex-shaped templates, the accuracy and consistency of processing dimensions can be guaranteed, reducing the defective rate 2.
     • Uniform hot pressing: During the hot pressing process, the heating system can evenly heat the template, so that the folding of the template is heated evenly, and the folding effect is more flat and firm. Avoid the quality problems of the folding caused by local overheating or overcooling, and improve the overall quality of the product.
     3. Wide range of applications:
     • Suitable for a variety of materials: It can be applied to templates of a variety of different materials, such as plastic, metal, wood, composite materials, etc. For templates of different materials, it is only necessary to adjust the parameters such as hot pressing parameters and folding strength of the equipment to achieve good processing results, with strong versatility 3.
     • Multi-shape processing: Templates that can process various shapes, including different shapes such as straight lines, curves, angles, etc. Whether it is a simple rectangular template or a complex special-shaped template, it can be easily processed to meet the design requirements of different products.
     4. Easy to operate:
     • Intelligent control: With an intelligent control system, the operator only needs to enter the relevant processing parameters on the control panel, and the equipment can automatically work according to the set program. The operation interface is simple and easy to understand, making it convenient for the operator to quickly grasp the use of the equipment, reducing the technical requirements for the operator3.
     • Safe and reliable: The equipment has complete safety protection devices, such as emergency stop buttons, safety doors, etc., which can effectively prevent operators from being injured during work. At the same time, the operation stability of the equipment is high, reducing production interruptions and safety accidents caused by equipment failures.
     5. Cost savings:
     • Labor cost reduction: The automated production method reduces the dependence on labor, and only a small number of operators are required to monitor and maintain the equipment, which greatly reduces labor costs. Especially for long-term large-scale production, the labor cost saving effect is very significant.
     • High material utilization rate: Precise machining accuracy and optimized processing technology can reduce material waste and improve material utilization. At the same time, the stability and reliability of the equipment also reduce material loss due to processing errors, further reducing production costs

1. 硬壳行李箱生产：
   • 箱体外壳折边：硬壳行李箱的外壳通常由塑料、ABS 等材质制成，需要对板材进行精确的折边处理，以确保箱体的形状规整、尺寸准确。自动热压模板折边机可以快速、高效地完成外壳板材的折边工作，使行李箱的外壳更加坚固、耐用。例如，在一些高端行李箱品牌的生产线上，自动热压模板折边机能够保证每一个行李箱的外壳折边质量高度一致，提高产品的整体品质。
   • 框架结构加固：硬壳行李箱内部通常有框架结构，用于增强箱体的强度和稳定性。这些框架结构的连接部分需要进行折边和热压处理，以确保连接牢固。自动热压模板折边机可以精确地控制折边的角度和深度，使框架结构的连接更加紧密，提高行李箱的抗冲击能力和承载能力。
2. 软质箱包制作：
   • 包边处理：软质箱包的边缘需要进行包边处理，以防止布料边缘磨损、脱线。自动热压模板折边机可以将包边条与箱包的布料边缘紧密地贴合在一起，并通过热压使其牢固地连接。例如，在制作背包、手提包等软质箱包时，自动热压模板折边机能够快速地完成包边工作，提高生产效率，同时保证包边的质量和美观度。
   • 口袋及附件安装：软质箱包上通常会有一些口袋、拉链等附件，这些附件的安装需要对布料进行折边处理。自动热压模板折边机可以根据设计要求，将布料折成合适的形状和尺寸，以便于口袋、拉链等附件的安装。例如，在制作一些带有侧袋的背包时，自动热压模板折边机可以将背包侧面的布料折成口袋的形状，并进行热压固定，使口袋的安装更加牢固、美观。
3. 特殊形状箱包加工：
   • 异型箱包：对于一些形状特殊的箱包，如圆形、椭圆形、三角形等异型箱包，传统的折边方法难以保证折边的精度和质量。自动热压模板折边机可以根据异型箱包的形状和尺寸，定制相应的模板，实现精确的折边和热压处理。例如，在制作一些时尚的异型手提包时，自动热压模板折边机能够按照设计要求，将布料折成各种独特的形状，满足消费者对个性化箱包的需求。
   • 带有弧度的箱包部件：有些箱包的部件带有一定的弧度，如箱包的提手、肩带等。这些带有弧度的部件需要进行特殊的折边处理，以确保其与箱包的主体部分连接紧密、舒适。自动热压模板折边机可以通过调整模板的形状和热压的参数，实现对带有弧度的箱包部件的精确折边和热压，提高箱包的使用体验。
4. 批量生产：
   • 工厂大规模生产：在箱包生产企业的大规模生产中，自动热压模板折边机的优势尤为明显。它可以连续、高效地完成大量箱包的折边工作，大大提高生产效率，降低人工成本。同时，由于自动热压模板折边机的加工精度高，能够保证产品的质量稳定性，减少次品率，提高企业的经济效益。例如，一些大型箱包生产企业每天需要生产数千个甚至更多的箱包，自动热压模板折边机成为了这些企业提高生产效率和产品质量的重要设备。
   • 定制化生产：随着消费者对个性化箱包的需求不断增加，定制化生产成为了箱包行业的一个重要发展趋势。自动热压模板折边机可以根据客户的个性化需求，快速地调整模板和加工参数，实现定制化的折边和热压处理。例如，一些客户可能需要在箱包上添加自己的标志、图案等，自动热压模板折边机可以在完成折边工作的同时，将这些标志、图案准确地热压到箱包的表面，满足客户的定制化需求
   • Production of hard-shell luggage:
     • Box shell folding: The shell of a hard-shell suitcase is usually made of plastic, ABS and other materials, and the plate needs to be precisely folded to ensure that the shape of the box is regular and the size is accurate. The automatic hot-pressing formwork folding machine can quickly and efficiently complete the folding work of the shell plate, making the shell of the suitcase more sturdy and durable. For example, on the production line of some high-end suitcase brands, the automatic hot-pressing formwork folding machine can ensure that the shell folding quality of each suitcase is highly consistent, improving the overall quality of the product.
     • Frame structure reinforcement: There is usually a frame structure inside the hard shell luggage, which is used to enhance the strength and stability of the box. The connecting parts of these frame structures need to be folded and hot pressed to ensure a firm connection. The automatic hot pressing formwork folding machine can precisely control the angle and depth of the folding, so that the connection of the frame structure is more tight, and improve the impact resistance and bearing capacity of the luggage.
     2. Soft luggage production:
     • Hemming treatment: The edge of the soft luggage needs to be hemmed to prevent the edge of the fabric from being worn and off-line. The automatic hot-pressing template folding machine can closely fit the hemming strip with the fabric edge of the luggage, and firmly connect it by hot-pressing. For example, when making soft luggage such as backpacks and handbags, the automatic hot-pressing template folding machine can quickly complete the hemming work, improve production efficiency, and at the same time ensure the quality and aesthetics of the hemming.
     • Pocket and accessory installation: There are usually some pockets, zippers and other accessories on the soft luggage. The installation of these accessories requires the folding of the fabric. The automatic hot-pressing template folding machine can fold the fabric into the appropriate shape and size according to the design requirements, so as to facilitate the installation of pockets, zippers and other accessories. For example, when making some backpacks with side bags, the automatic hot-pressing template folding machine can fold the fabric on the side of the backpack into the shape of the pocket and hot-press it to fix it, so that the installation of the pocket is more firm and beautiful.
     3. Special shape luggage processing:
     • Special-shaped bags: For some special-shaped bags, such as round, oval, triangle and other special-shaped bags, the traditional folding method is difficult to ensure the accuracy and quality of the folding. The automatic hot-pressing template folding machine can customize the corresponding template according to the shape and size of the special-shaped bag to achieve accurate folding and hot-pressing treatment. For example, when making some fashionable special-shaped handbags, the automatic hot-pressing template folding machine can fold the fabric into various unique shapes according to the design requirements to meet the needs of consumers for personalized bags.
     • Luggage parts with curvature: Some luggage parts have a certain curvature, such as the handle of the luggage, shoulder straps, etc. These parts with curvature need special folding treatment to ensure that it is tightly connected and comfortable with the main part of the luggage. The automatic hot-pressing template folding machine can achieve accurate folding and hot-pressing of the luggage parts with curvature by adjusting the shape of the template and the parameters of hot-pressing, so as to improve the experience of using the luggage.
     4. Mass production:
     • Large-scale production in factories: In the large-scale production of luggage production enterprises, the advantages of automatic hot-pressing formwork folding machine are particularly obvious. It can continuously and efficiently complete the folding work of a large number of luggage, greatly improving production efficiency and reducing labor costs. At the same time, due to the high processing accuracy of automatic hot-pressing formwork folding machine, it can ensure the quality stability of products, reduce the rate of defective products, and improve the economic benefits of enterprises. For example, some large luggage production enterprises need to produce thousands or even more luggage every day. Automatic hot-pressing formwork folding machine has become an important equipment for these enterprises to improve production efficiency and product quality.
     • Customized production: With the increasing demand of consumers for personalized luggage, customized production has become an important development trend in the luggage industry. The automatic hot-pressing template folding machine can quickly adjust the template and processing parameters according to the individual needs of customers to achieve customized hemming and hot-pressing treatment. For example, some customers may need to add their own logos, patterns, etc. on the luggage. The automatic hot-pressing template folding machine can accurately heat press these logos and patterns to the surface of the luggage while completing the hemming work to meet the customized needs of customers