全自动超声波点位断布机

Fully automatic ultrasonic spot fabric breakers

功能特点 Features

可适用于衣服配料，背包，手袋，鞋类及适合其他特殊用途

It can be used for clothing ingredients, backpacks, handbags, shoes and other special purposes

拉杆箱里布两侧点印记号与切断

Box type luggage lining on both sides of the dot marking number and cut off

可调至长短，宽窄，速度快可靠性高，容易操作

Adjustable length, width, speed, reliability and easy operation

机器采用全自动追频系统，切口平整柔滑，不烧耗织带，无烟环保

The machine adopts automatic frequency tracking system, with smooth incision, no burning of ribbon, no smoke and

可以设定不同规格的里布点印组合长度，有预送料

The length of the lining dot print combination can be set for different specifications, with pre- feeding. 

技术参数 Technical Parameters 

1. 切割质量高：
   • 切口整齐：利用超声波高频振动能量进行切割，切口非常整齐，布料边缘不会出现毛边、脱线等情况，保证了布料切割后的外观质量，对于一些对边缘质量要求较高的高端服装、家纺产品等尤为重要。
   • 熔边效果好：在切割的同时，超声波振动产生的热量能够使布料的切口处迅速熔合，起到封边的作用，不仅使布料边缘更加牢固，不易散开，而且避免了布料边缘的线头脱落等问题，提高了产品的耐用性。
2. 切割精度高：
   • 精准点位：设备能够准确地在布料上进行点位标记，确保后续的切割位置精准无误，对于需要精确裁剪的复杂图案、特殊形状的布料加工，能够满足高精度的要求，大大提高了产品的一致性和合格率6。
   • 误差小：全自动的控制系统可以精确地控制切割的长度、宽度和角度等参数，减少了人工操作带来的误差，保证了每一批次布料切割的尺寸精度。
3. 工作效率高：
   • 自动化操作：实现了从布料的上料、定位、点位、切割到下料的全自动化流程，无需人工频繁干预，大大节省了人力成本，同时提高了生产效率。与传统的手动断布或半自动断布机相比，全自动超声波点位断布机的工作效率可以提高数倍甚至更高1。
   • 高速切割：超声波切割技术能够快速地完成布料的切割，切割速度快，能够满足大规模生产的需求，对于生产量大、交货期紧的订单，能够及时完成生产任务。
4. 适用范围广：
   • 多种布料适用：对于各种不同材质的布料，如棉、麻、丝、化纤、无纺布等，以及不同厚度的布料，全自动超声波点位断布机都能够进行有效的切割，具有广泛的适用性4。
   • 复杂形状加工：无论是简单的直线切割，还是复杂的曲线、圆形、异形等形状的切割，该设备都能够轻松完成，为设计师提供了更多的创意空间，满足了市场对于多样化产品的需求。
5. 节能环保：
   • 能耗低：超声波切割所需要的能量相对较低，与传统的机械切割方式相比，能够节省大量的能源，降低了生产成本。在能源日益紧张的今天，具有重要的节能意义。
   • 无污染：在切割过程中不会产生粉尘、碎屑、废气等污染物，对环境友好，符合现代企业的环保要求。
6. 设备稳定性好：
   • 结构坚固：整机采用优质的材料和先进的制造工艺，结构坚固，能够承受长时间的高强度工作，不易出现故障，保证了设备的稳定运行。
   • 控制系统可靠：配备先进的自动化控制系统，具有良好的稳定性和抗干扰能力，能够准确地控制设备的各项操作，确保设备的正常运行，减少了因设备故障而导致的停机时间和生产损失
   • High cutting quality:
     • Neat incision: Utilizing ultrasonic high-frequency vibration energy for cutting, the incision is very neat, and the edge of the fabric will not appear burrs, off-line, etc., ensuring the appearance quality of the fabric after cutting. It is particularly important for some high-end clothing and home textile products that require high edge quality.
     • Good edge melting effect: While cutting, the heat generated by ultrasonic vibration can quickly fuse the incision of the fabric, playing the role of edge sealing, which not only makes the edge of the fabric firmer and less likely to spread out, but also avoids problems such as thread falling off at the edge of the fabric, improving the durability of the product.
     2. High cutting accuracy:
     • Precise point marking: The equipment can accurately mark the point on the fabric to ensure that the subsequent cutting position is accurate. For the processing of complex patterns and special shapes that require accurate cutting, it can meet the requirements of high precision, greatly improving the consistency and pass rate of the product6.
     • Small error: The fully automatic control system can precisely control parameters such as the length, width and angle of the cutting, reducing the errors caused by manual operation and ensuring the dimensional accuracy of each batch of fabric cutting.
     3. High work efficiency:
     • Automated operation: The fully automated process from fabric loading, positioning, point, cutting to unloading is realized, without frequent manual intervention, which greatly saves labor costs and improves production efficiency. Compared with traditional manual or semi-automatic cloth breaking machines, the working efficiency of the fully automatic ultrasonic point cloth breaking machine can be increased several times or even higher 1.
     • High-speed cutting: Ultrasonic cutting technology can quickly complete the cutting of fabrics, cutting at a fast speed, and can meet the needs of large-scale production. For orders with large production volume and tight delivery time, production tasks can be completed in a timely manner.
     4. Wide range of applications:
     • Suitable for a variety of fabrics: For fabrics of various materials, such as cotton, linen, silk, chemical fiber, non-woven fabrics, etc., as well as fabrics of different thicknesses, the fully automatic ultrasonic point cloth breaker can effectively cut, with a wide range of applicability 4.
     • Complex shape processing: Whether it is simple straight cutting, or complex curve, round, special-shaped and other shapes, the equipment can be easily completed, providing designers with more creative space to meet the market demand for diverse products.
     5. Energy conservation and environmental protection:
     • Low energy consumption: Ultrasonic cutting requires relatively low energy, which can save a lot of energy and reduce production costs compared with traditional mechanical cutting methods. In today's increasingly energy-stressed world, it has important energy-saving significance.
     • No pollution: No dust, debris, exhaust gas and other pollutants are generated during the cutting process, making it environmentally friendly and meeting the environmental protection requirements of modern enterprises.
     6. Equipment stability is good:
     • Sturdy structure: The whole machine is made of high-quality materials and advanced manufacturing technology, with a sturdy structure that can withstand long-term high-intensity work and is less prone to failure, ensuring the stable operation of the equipment.
     • Reliable control system: Equipped with advanced automated control system, with good stability and anti-interference ability, it can accurately control the operation of the equipment, ensure the normal operation of the equipment, and reduce the downtime and production losses caused by equipment failure

1. 服装制造业：
   • 批量裁剪：在服装生产的大规模流水线作业中，可快速、精准地对成卷的布料进行裁剪。例如，将整匹的布料按照预先设计好的尺寸和形状，裁剪成服装的各个部件，如上衣的前片、后片、袖子，裤子的裤腿等，满足服装企业的高效生产需求。
   • 特殊面料处理：对于一些特殊材质的服装面料，如丝绸、雪纺等质地柔软、易变形的面料，以及具有弹性的氨纶、莱卡等面料，超声波断布机能够在不损伤面料特性的情况下进行精确裁剪，保证服装的质量和版型。
   • 个性化定制：随着消费者对个性化服装的需求增加，小批量、定制化的服装生产越来越多。全自动超声波点位断布机可以根据客户的个性化需求，快速准确地裁剪出不同尺寸、形状和图案的布料，满足定制服装的生产要求。
2. 家纺行业：
   • 床上用品制作：用于床单、被套、枕套等床上用品的裁剪。可以将大幅的布料裁剪成合适的尺寸，并且切口整齐，无需后续的锁边处理，提高了生产效率和产品质量。例如，在生产酒店用的批量床单时，能够快速准确地完成裁剪工作，保证尺寸的一致性。
   • 窗帘加工：在窗帘的生产过程中，需要将不同材质和花色的布料裁剪成合适的尺寸和形状。超声波断布机可以对各种窗帘布料，如遮光布、纱帘等进行精确裁剪，并且能够根据窗帘的设计要求，裁剪出不同的款式，如平开帘、卷帘、罗马帘等1。
   • 家居饰品制作：可用于制作家居饰品，如沙发套、抱枕套、桌布等。这些家居饰品的形状和尺寸各异，需要精确的裁剪才能保证制作出来的饰品美观大方。超声波断布机能够满足这些需求，为家居饰品的生产提供了便利。
3. 汽车内饰行业：
   • 汽车座椅套生产：汽车座椅套的形状和尺寸需要与汽车座椅紧密贴合，因此对裁剪的精度要求较高。全自动超声波点位断布机可以根据汽车座椅的型号和尺寸，精确地裁剪出座椅套的各个部分，如座套、靠背套、头枕套等，并且切口整齐，不会出现毛边和脱线的情况，保证了座椅套的质量和美观度。
   • 汽车内饰件加工：汽车内饰中还有许多其他的部件，如车门内饰板、仪表盘罩、地毯等，这些部件的生产也需要用到裁剪工艺。超声波断布机可以对各种汽车内饰材料，如皮革、塑料、纤维等进行裁剪，为汽车内饰件的生产提供了高效的解决方案。
4. 工业领域：
   • 过滤材料生产：在过滤材料的生产过程中，需要将过滤布等材料裁剪成不同的形状和尺寸，以满足不同的过滤需求。全自动超声波点位断布机可以对过滤材料进行精确裁剪，保证过滤材料的过滤效果和使用寿命。
   • 防护用品制造：例如，在生产防护服、口罩等防护用品时，需要对无纺布、熔喷布等材料进行裁剪。超声波断布机能够快速、准确地完成裁剪工作，并且不会对材料的结构和性能造成影响，保证了防护用品的质量和防护效果3。
5. 其他领域：
   • 体育用品行业：可用于制作运动服装、运动鞋垫、运动护具等体育用品。例如，在制作运动鞋垫时，需要将鞋垫材料裁剪成合适的形状和尺寸，超声波断布机可以精确地完成这一工作，保证鞋垫的舒适性和功能性。
   • 舞台道具和演出服装制作：在舞台表演中，需要使用各种道具和演出服装，这些道具和服装的制作往往需要特殊的裁剪工艺。全自动超声波点位断布机可以根据设计要求，对各种材料进行精确裁剪，为舞台道具和演出服装的制作提供了创新的手段
   • Garment manufacturing industry:
     • Batch cutting: In the large-scale assembly line operation of clothing production, rolls of fabric can be quickly and accurately cut. For example, the whole cloth can be cut into various parts of clothing according to the pre-designed size and shape, such as the front, back, sleeves of tops, trouser legs, etc., to meet the efficient production needs of clothing enterprises.
     • Special fabric treatment: For some special materials of clothing fabrics, such as silk, chiffon and other soft and easily deformed fabrics, as well as elastic spandex, lycra and other fabrics, the ultrasonic cloth breaker can accurately cut without damaging the characteristics of the fabric, ensuring the quality and version of the clothing.
     • Personalized customization: As consumers' demand for personalized clothing increases, there are more and more small-batch and customized clothing production. The fully automatic ultrasonic point cloth breaker can quickly and accurately cut out fabrics of different sizes, shapes and patterns according to the individual needs of customers to meet the production requirements of customized clothing.
     2. Home textile industry:
     • Bedding production: used for cutting bedding such as bed sheets, quilt covers, pillowcases, etc. A large amount of fabric can be cut to the right size, and the incision is neat, without subsequent locking treatment, improving production efficiency and product quality. For example, in the production of batches of bed sheets for hotels, the cutting work can be completed quickly and accurately to ensure the consistency of size.
     • Curtain processing: In the production process of curtains, fabrics of different materials and colors need to be cut into the appropriate size and shape. The ultrasonic cloth breaker can accurately cut various curtain fabrics, such as blackout cloth, gauze curtain, etc., and can cut out different styles according to the design requirements of curtains, such as casement blinds, roller blinds, Roman blinds, etc. 1.
     • Home accessories production: Can be used to make home accessories, such as sofa covers, pillow covers, tablecloths, etc. These home accessories come in different shapes and sizes, and require precise cutting to ensure that the made accessories are beautiful and generous. Ultrasonic cloth breakers can meet these needs and provide convenience for the production of home accessories.
     3. Automotive interior industry:
     • Production of car seat covers: The shape and size of the car seat cover need to be closely fitted with the car seat, so the cutting accuracy is required. The fully automatic ultrasonic point cloth breaker can accurately cut out various parts of the seat cover, such as seat cover, backrest cover, head pillowcase, etc. according to the model and size of the car seat, and the incision is neat, and there will be no burrs and off-line situations, ensuring the quality and aesthetics of the seat cover.
     • Automotive interior parts processing: There are many other parts in the automotive interior, such as door interior panels, dashboard covers, carpets, etc. The production of these parts also requires cutting processes. Ultrasonic cloth breakers can cut various automotive interior materials, such as leather, plastic, fiber, etc., providing an efficient solution for the production of automotive interior parts.
     4. Industrial sector:
     • Filter material production: In the production process of filter materials, filter cloth and other materials need to be cut into different shapes and sizes to meet different filtration needs. The fully automatic ultrasonic point cloth breaker can precisely cut the filter material to ensure the filtration effect and service life of the filter material.
     • Manufacture of protective equipment: For example, in the production of protective clothing, masks and other protective equipment, it is necessary to cut non-woven fabrics, meltblown fabrics and other materials. The ultrasonic cloth breaker can quickly and accurately complete the cutting work without affecting the structure and performance of the material, ensuring the quality and protective effect of protective equipment3.
     5. Other fields:
     • Sporting goods industry: It can be used to make sports clothing, sports insoles, sports protective gear and other sporting goods. For example, when making sports insoles, it is necessary to cut the insole material into the appropriate shape and size. Ultrasonic cloth breakers can accurately complete this work to ensure the comfort and functionality of the insoles.
     • Production of stage props and costumes: In stage performances, various props and costumes need to be used, and the production of these props and costumes often requires special cutting processes. The fully automatic ultrasonic point cloth breaker can precisely cut various materials according to design requirements, providing innovative means for the production of stage props and costumes