自动超声波切弹力绳机Automatic Ultrasonic Stretch Rope Cutting Machine

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自动超声波切弹力绳机 

Automatic Ultrasonic Stretch Rope Cutting Machine 

功能特点 Features

适合用于制衣,箱包,鞋类,帐篷工厂的 切带

Ideal for cutting tapes in garment, bag, footwear and tent factories.

松紧带弹力绳橡皮筋切带 Elastic band elastic cord rubber band cut tape

用超声波剪切,切口完整美观,切边整齐平滑、无毛边、不散边,剪切效果极佳适应范围广

Using ultrasonic cutting, the incision is complete and beautiful, the cutting edge is neat and smooth, no rough edge, no loose edge, and the cutting effect is excellentWide range of adaptation

可焊拉弹力绳橡皮筋

Solderable elastic cord rubber band 

技术参数 Technical Parameters 

型号model

JS-QD07/G-UT

电压Welta

AC220V

气压Alr pressure

0.5-0.6 MPa

裁切方式

Cutting

自动遍频超声波系统

Auto frequency tracing ultrasonic system

功率Power

1100W

系统System

可编程系统Programmable system

驱动Drive

伺服闭环系统Programmable system

缝制Sewing

 

感切角度 Cutting angle

直裁

cut straight

作业宽度 Working width

宽度2-10MM长度30-800MM

Width 2-10mm length 30-800mm

体积

Wolume

1400MM*750MM*1100MMength 1400MM th 750MM He ht 1100MM

重量Weight

110KG

产能

Capacity

长度500MM为例,每分钟产能50-70

Length 500MM for example, capacity 50-70 strips per minute.

 

  1. 切割质量高
    • 切口美观:利用超声波的高频振动能量进行切割,切口完整、整齐平滑,无毛边、不散边,相比传统的切割方式,切割效果极佳,能够使弹力绳的切口处保持良好的外观,提高产品的整体质量。
    • 不损伤材料:超声波切割对弹力绳材料的损伤极小,不会使弹力绳出现硬化、烧焦等问题,保持了弹力绳原有的弹性性能和柔韧性,确保产品在使用过程中的可靠性和舒适性。
    • 尺寸精准:设备配备先进的控制系统,能够精确控制切割长度和角度等参数,确保每段弹力绳的尺寸一致,提高了产品的一致性和标准化程度,满足高精度的加工要求。
  2. 生产效率高
    • 全自动化操作:实现了从送料、切割到出料的全过程自动化,无需人工干预,大大节省了人力成本和操作时间,并且可以连续不间断地运行,极大地提高了生产效率,能够满足大规模生产的需求8
    • 高速切割:超声波切割速度快,每分钟可完成大量的切割工作,相比于传统的切割方式,能够在短时间内完成更多的切割任务,提高了单位时间内的产量。
    • 多根同时切割:部分自动超声波切弹力绳机具备多通道送料和切割功能,可以同时对多根弹力绳进行切割,进一步提高了生产效率8
  3. 操作和调试简便
    • 操作界面友好:通常配备先进的控制系统,如 PLC 控制台或触摸屏等,操作界面直观易懂,操作人员只需进行简单的培训即可上手操作,降低了对操作人员的技能要求16
    • 调试灵活:刀架可旋转式设计或为可调式,能够任意调整切刀角度,以满足不同形状和角度的切割需求,可根据客户要求制作斜边、圆角、燕尾等各种形状的切口,且模具更换简单方便,增加了设备的适用性和灵活性1
  4. 设备性能稳定
    • 稳定性好:采用优质的零部件和先进的制造工艺,设备运行稳定,故障率低,能够保证长时间的稳定工作,减少了因设备故障而导致的停机时间和生产损失,提高了设备的可靠性和使用寿命1
    • 噪音低:超声波频率一般在 20kHz 左右,工作时产生的噪音极小,为操作人员提供了一个相对安静的工作环境,有利于提高工作效率和保护操作人员的听力健康7
  5. 适用范围广:适用于各种材质和规格的弹力绳切割,包括天然橡胶弹力绳、合成纤维弹力绳等不同材质,以及不同直径和长度的弹力绳,具有广泛的应用范围,可满足不同行业和客户的需求
  6. High cutting quality:
    • Beautiful incision: using ultrasonic high-frequency vibration energy to cut, the incision is complete, neat and smooth, without burrs or loose edges. Compared with traditional cutting methods, the cutting effect is excellent, which can maintain a good appearance of the incision of the elastic rope and improve the overall quality of the product.
    • No damage to the material: Ultrasonic cutting causes minimal damage to the elastic rope material, preventing the elastic rope from hardening, charring, etc., maintaining the original elastic properties and flexibility of the elastic rope, ensuring the reliability and comfort of the product during use.
    • Accurate size: The equipment is equipped with an advanced control system, which can precisely control parameters such as cutting length and angle, ensuring that the size of each stretch of elastic rope is consistent, improving product consistency and standardization, and meeting high-precision processing requirements.
    2. High production efficiency:
    • Fully automated operation: It realizes the automation of the whole process from feeding, cutting to discharging, without manual intervention, which greatly saves labor costs and operation time, and can operate continuously and uninterrupted, greatly improving production efficiency and meeting the needs of large-scale production8.
    • High-speed cutting: Ultrasonic cutting is fast and can complete a large number of cutting tasks per minute. Compared with traditional cutting methods, it can complete more cutting tasks in a short time, increasing the output per unit time.
    • Multiple simultaneous cutting: Some automatic ultrasonic cutting elastic rope machines have multi-channel feeding and cutting functions, which can cut multiple elastic ropes at the same time, further improving production efficiency8.
    3. Easy to operate and debug:
    • Friendly operation interface: Usually equipped with advanced control systems, such as PLC consoles or touch screens, the operation interface is intuitive and easy to understand, and the operator can get started with simple training, reducing the skill requirements for the operator 16.
    • Flexible debugging: The tool holder is designed to be rotatable or adjustable, and the angle of the cutter can be adjusted arbitrarily to meet the cutting needs of different shapes and angles. It can make various shapes such as beveled edges, rounded corners, and dovetails according to customer requirements, and the mold replacement is simple and convenient, which increases the applicability and flexibility of the equipment.
    4. Equipment performance is stable:
    Good stability: Using high-quality components and advanced manufacturing processes, the equipment operates stably with a low failure rate, ensuring long-term stable operation, reducing downtime and production losses due to equipment failure, and improving the reliability and service life of the equipment.
    • Low noise: The ultrasonic frequency is generally around 20 kHz, and the noise generated during operation is minimal, providing a relatively quiet working environment for the operator, which is conducive to improving work efficiency and protecting the hearing health of the operator.
    5. Wide range of applications: suitable for cutting elastic ropes of various materials and specifications, including natural rubber elastic ropes, synthetic fiber elastic ropes, and other materials, as well as elastic ropes of different diameters and lengths, with a wide range of applications to meet the needs of different industries and customers
  1. 服装行业
    • 内衣生产:用于切割内衣肩带、文胸背带等弹力绳部件。这些部位需要尺寸精准、切口平滑的弹力绳,自动超声波切弹力绳机可以满足这些要求,确保内衣的舒适性和美观性。例如,一些无痕内衣的肩带制作,就需要这种高精度的切割设备。
    • 运动服装:运动服装中常常会用到弹力绳,如运动裤的抽绳、运动背心的肩带等。自动超声波切弹力绳机能够快速、准确地切割出符合设计要求的弹力绳,提高生产效率,保证产品质量。
    • 童装制作:童装对于绳带的安全性要求较高,自动超声波切弹力绳机可以确保切口整齐,避免出现毛边等可能对儿童造成伤害的情况,适用于切割童装中的各种弹力绳部件,如裤子的松紧带、帽子的调节绳等。
  2. 体育用品行业
    • 健身器材:在一些健身器材中,如拉力器、跳绳等,需要使用弹力绳。自动超声波切弹力绳机可以根据不同的器材需求,切割出合适长度和强度的弹力绳,保证健身器材的使用效果和安全性。
    • 运动护具:例如护膝、护腕、护腰等运动护具,常常会使用弹力绳来增强固定效果。这些护具对于弹力绳的尺寸和质量要求较高,自动超声波切弹力绳机能够满足其生产需求,确保护具的品质。
  3. 包装行业
    • 礼品包装:在礼品包装中,经常会用到弹力绳来捆绑礼盒或固定礼品。自动超声波切弹力绳机可以快速切割出所需长度的弹力绳,提高包装效率,同时保证切口整齐,使包装更加美观。
    • 快递包装:随着电商的发展,快递包装的需求不断增加。一些快递包装中会使用弹力绳来固定包裹或加强包装的密封性。自动超声波切弹力绳机可以为快递包装提供高质量的弹力绳切割服务,满足快递行业的需求。
  4. 家居用品行业
    • 窗帘配件:部分窗帘会使用弹力绳来制作拉绳或调节绳,自动超声波切弹力绳机可以切割出合适长度和强度的弹力绳,用于窗帘的制作,方便用户使用和调节窗帘。
    • 床上用品:一些床上用品,如床垫的固定带、床笠的松紧带等,也会用到弹力绳。自动超声波切弹力绳机可以为床上用品的生产提供精准的弹力绳切割,保证产品的质量和使用效果。
  5. 医疗行业
    • 医疗绷带:医疗绷带有时候需要使用弹力绳来增加绷带的弹性和固定效果。自动超声波切弹力绳机可以切割出符合医疗标准的弹力绳,用于医疗绷带的生产,为患者提供更好的治疗和护理。
    • 医疗器械配件:一些医疗器械的配件,如血压计的袖带、听诊器的挂绳等,也可能会用到弹力绳。自动超声波切弹力绳机可以为这些医疗器械配件提供精确的弹力绳切割,确保医疗器械的正常使用
    • Apparel industry:
      • Underwear production: used to cut elastic rope parts such as underwear shoulder straps, bra straps, etc. These parts require elastic ropes with accurate size and smooth incision. Automatic ultrasonic cutting elastic rope machine can meet these requirements to ensure the comfort and aesthetics of underwear. For example, the production of shoulder straps for some seamless underwear requires this kind of high-precision cutting equipment.
      • Sportswear: Elastic ropes are often used in sportswear, such as drawstrings for sweatpants, shoulder straps for sports vests, etc. Automatic ultrasonic rope cutting machine can quickly and accurately cut elastic ropes that meet design requirements, improve production efficiency and ensure product quality.
      • Children's clothing production: Children's clothing has high safety requirements for ropes. The automatic ultrasonic cutting elastic rope machine can ensure that the incision is neat and avoid possible injuries to children such as rough edges. It is suitable for cutting various elastic rope parts in children's clothing, such as elastic bands for pants and adjustment ropes for hats.
      2. Sporting goods industry:
      • Fitness equipment: In some fitness equipment, such as pullers, skipping ropes, etc., elastic ropes are required. The automatic ultrasonic cutting elastic rope machine can cut elastic ropes of suitable length and strength according to different equipment needs to ensure the use effect and safety of fitness equipment.
      • Sports protective gear: For example, knee pads, wrist pads, waist pads and other sports protective gear, elastic ropes are often used to enhance the fixing effect. These protective gear have high requirements for the size and quality of elastic ropes. Automatic ultrasonic elastic rope cutting machine can meet their production needs and ensure the quality of protective gear.
      3. Packaging industry:
      • Gift packaging: In gift packaging, elastic ropes are often used to bind gift boxes or fix gifts. The automatic ultrasonic cutting elastic rope machine can quickly cut out the required length of elastic rope, improve packaging efficiency, and ensure neat incisions to make the packaging more beautiful.
      • Express packaging: With the development of e-commerce, the demand for express packaging continues to increase. Some express packaging will use elastic ropes to fix the package or strengthen the sealing of the package. Automatic ultrasonic cutting elastic rope machine can provide high-quality elastic rope cutting services for express packaging to meet the needs of the express industry.
      4. Household goods industry:
      • Curtain accessories: Some curtains will use elastic ropes to make pull ropes or adjust ropes. The automatic ultrasonic cutting elastic rope machine can cut elastic ropes of suitable length and strength for the production of curtains, which is convenient for users to use and adjust curtains.
      • Bedding: Some bedding, such as the fixing belt of the mattress, the elastic band of the mattress, etc., also use elastic ropes. The automatic ultrasonic cutting elastic rope machine can provide accurate elastic rope cutting for the production of bedding to ensure the quality and use effect of the product.
      5. Medical industry:
      • Medical bandages: Medical bandages sometimes need to use elastic ropes to increase the elasticity and fixing effect of the bandages. The automatic ultrasonic cutting elastic rope machine can cut elastic ropes that meet medical standards and be used in the production of medical bandages to provide better treatment and care for patients.
      • Medical apparatus accessories: Some medical apparatus accessories, such as blood pressure cuffs, stethoscope lanyards, etc., may also use elastic ropes. Automatic ultrasonic cutting elastic rope machine can provide accurate elastic rope cutting for these medical apparatus accessories to ensure the normal use of medical apparatus