全自动超声波切织带机 

Automatic Ultrasonic Tape Cutting Machine 

功能特点 Features

适合用于制衣，箱包，鞋类，帐篷工厂的 切带

Ideal for cutting tapes in garment, bag, footwear and tent factories.

可调至长短，宽窄，速度快可靠性高，容易操作

Adjustable length, width, speed, reliability and easy operation

采用先进自动追频声波系统，一次同时做七条，效率快，品质好

Adopt advanced automatic frequency-chasing sound wave system, and do seven at a time, withhigh efficiency and good qualit

可以设定不同规格的织带常用组合长度，有预送料

Commonly used combination lengths for different sizes of webbing can be set, with pre- feeding 

技术参数 Technical Parameters 

1. 切割质量方面：
   • 切口美观：利用超声波的高频振动能量进行切割，切口完整、整齐平滑，无毛边、不散边，相比传统切割方式，切割效果极佳，能满足对织带切割质量要求较高的应用场景。
   • 不损伤材料：超声波切割对织带材料的损伤极小，不会使织带出现硬化、烧焦等问题，保持了织带原有的特性和柔韧性，对于一些高档、精细的织带产品加工尤为适用。
   • 自动封口：切口处能够自动封口，进一步增强了织带的边缘质量，减少了后续处理工序，提高了生产效率3。
2. 生产效率方面：
   • 全自动化操作：实现了从送料、切割到出料的全过程自动化，无需人工干预，大大节省了人力成本和操作时间，可连续不间断地运行，极大地提高了生产效率6。
   • 高速切割：超声波切割速度快，每分钟可完成大量的切割工作，能够满足大规模生产的需求3。
   • 多条同时切割：部分设备具备多通道送料和切割功能，可以同时对多条织带进行切割，进一步提高了生产效率23。
3. 操作与调试方面：
   • 操作简便：通常配备先进的控制系统，如 PLC 控制台和电脑计数功能，操作界面直观易懂，操作人员只需进行简单的培训即可上手操作，并且可以方便地设置和调整切割参数，如长度、角度等。
   • 调试灵活：刀架可旋转式设计或为可调式，能够任意调整切刀角度，以满足不同形状和角度的切割需求，可根据客户要求制作斜边、圆角、燕尾、V 型、梯形等各种形状的切口，且模具更换简单方便。
4. 设备性能方面：
   • 稳定性好：采用优质的零部件和先进的制造工艺，如 NKT 系列换能器等，设备运行稳定，故障率低，能够保证长时间的稳定工作，减少了因设备故障而导致的停机时间和生产损失346。
   • 噪音极小：超声波频率一般在 20kHz 左右，工作时产生的噪音极小，为操作人员提供了一个相对安静的工作环境346。
5. 适用范围方面：
   • 材料适应性广：适用于各种材质的织带，包括尼龙带、丝带、绸带、魔术贴、绳带等，对于不同厚度和宽度的织带也能很好地适应，具有广泛的应用范围3。
   • 行业应用广泛：可应用于服装、箱包、鞋类、家居用品、包装、礼品等多个行业的织带加工环节，为这些行业的生产提供了高效、高质量的切割解决方案
   • In terms of cutting quality:
     The incision is beautiful: using ultrasonic high-frequency vibration energy for cutting, the incision is complete, neat and smooth, with no burrs or loose edges. Compared with traditional cutting methods, the cutting effect is excellent, and it can meet the application scenarios that require high quality of webbing cutting.
     No damage to the material: Ultrasonic cutting causes minimal damage to the webbing material, does not cause the webbing to harden or burn, and maintains the original characteristics and flexibility of the webbing. It is particularly suitable for the processing of some high-grade and fine webbing products.
     Automatic sealing: The incision can be automatically sealed, further enhancing the edge quality of the webbing, reducing subsequent processing steps, and improving production efficiency3.
     In terms of production efficiency:
     Fully automated operation: It realizes the automation of the whole process from feeding, cutting to discharging, without manual intervention, greatly saving labor costs and operation time, and can operate continuously and uninterrupted, greatly improving production efficiency.
     High-speed cutting: Ultrasonic cutting is fast, capable of completing a large number of cutting tasks per minute, capable of meeting the needs of large-scale production.
     Multiple simultaneous cutting: Some equipment is equipped with multi-channel feeding and cutting functions, which can simultaneously cut multiple webbing ribbons, further improving production efficiency23.
     Operation and debugging:
     Easy to operate: Usually equipped with advanced control systems, such as PLC consoles and computer counting functions, the operation interface is intuitive and easy to understand, and the operator can get started with simple training, and can easily set and adjust cutting parameters, such as length, angle, etc.
     Flexible debugging: The tool holder is designed to be rotatable or adjustable, and the angle of the cutter can be adjusted arbitrarily to meet the cutting needs of different shapes and angles. It can make various shapes such as beveled edges, rounded corners, dovetails, V-shaped, trapezoidal, etc. according to customer requirements, and the mold replacement is simple and convenient.
     Equipment performance:
     Good stability: Using high-quality components and advanced manufacturing processes, such as NKT series transducers, the equipment operates stably with a low failure rate, ensuring long-term stable operation and reducing downtime and production losses due to equipment failures.
     Minimal noise: The ultrasonic frequency is generally around 20 kHz, and the noise generated during operation is minimal, providing a relatively quiet working environment for the operator.
     Scope of application:
     Wide material adaptability: suitable for webbing of various materials, including nylon ribbons, ribbons, ribbons, Velcro, ropes, etc. It can also be well adapted to webbing of different thicknesses and widths, and has a wide range of applications.
     Widely used in the industry: it can be applied to the processing of webbing in various industries such as clothing, luggage, footwear, household goods, packaging, gifts, etc., providing efficient and high-quality cutting solutions for the production of these industries

1. 切割质量高：
   • 切口美观：利用超声波振动摩擦进行切割，切口完整、整齐平滑，无毛边、不散边，相较于传统切割方式，切割效果极佳，使织带产品的外观更加精致。
   • 自动封边：切口处能够自动封口，不会出现抽丝、松散等情况，保持了织带的整体性和稳定性，也避免了后续的加工处理步骤，提高了生产效率。
   • 不损伤材料：超声波切割对织带材料的损伤较小，不会产生烧焦、变色等问题，能够保持织带原有的材质特性和颜色，适用于各种对材料质量要求较高的织带产品。
2. 生产效率高：
   • 自动送料：配备自动送料系统，可实现连续、稳定的送料，节省了人工上料的时间和精力，提高了生产的连续性和效率456。
   • 电脑计数：具有电脑计数功能，能够精确地统计切割的数量，方便生产管理和质量控制，同时也减少了人工计数可能出现的误差123。
   • 高速切割：切割速度快，每分钟可达到较高的切割次数，能够满足大规模生产的需求，大大提高了生产效率4。
   • 可多条同时切割：部分设备可以同时对多条织带进行切割，进一步提高了生产效率，降低了单位产品的生产成本23。
3. 操作简便灵活：
   • PLC 控制：采用 PLC 控制台进行控制，操作界面简单直观，易于上手，操作人员只需经过简单的培训即可掌握设备的操作方法56。
   • 参数可调节：可以根据不同的织带材料、厚度、宽度以及切割形状等要求，灵活地调整切割参数，如超声波频率、切割速度、压力等，以获得最佳的切割效果7。
   • 模具更换方便：刀架和模具的设计合理，更换简单方便，能够快速适应不同类型和形状的织带切割需求，提高了设备的通用性和适用性456。
4. 稳定性和可靠性强：
   • 优质部件：采用优质的超声波换能器、电机、控制系统等部件，保证了设备的稳定性和可靠性，降低了设备的故障率，减少了设备的维护成本和停机时间。
   • 结构设计合理：机头的设计通常采用龙门式或其他稳固的结构，压力均衡稳固，能够保证在高速切割过程中的稳定性，提高了切割的精度和质量45。
5. 节省成本：
   • 节省人工：自动化程度高，能够大幅减少人工操作，降低了人工成本，同时也减轻了工人的劳动强度45。
   • 材料利用率高：精确的切割控制能够减少材料的浪费，提高了材料的利用率，降低了生产成本
   • High cutting quality:
     • Beautiful incision: using ultrasonic vibration friction for cutting, the incision is complete, neat and smooth, without burrs or loose edges. Compared with traditional cutting methods, the cutting effect is excellent, making the appearance of webbing products more delicate.
     • Automatic edge sealing: The incision can be automatically sealed without twisting or loosening, maintaining the integrity and stability of the webbing, avoiding subsequent processing steps, and improving production efficiency.
     • No damage to material: Ultrasonic cutting causes less damage to the webbing material, does not cause burning, discoloration, etc., and can maintain the original material characteristics and color of the webbing. It is suitable for various webbing products with high material quality requirements.
     2. High production efficiency:
     • Automatic feeding: Equipped with an automatic feeding system, it can achieve continuous and stable feeding, saving the time and effort of manual feeding, and improving the continuity and efficiency of production456.
     • Computer counting: With computer counting function, it can accurately count the number of cuts, which is convenient for production management and quality control, and also reduces the possible errors in manual counting.
     • High-speed cutting: The cutting speed is fast, and a high number of cuts can be achieved per minute, which can meet the needs of large-scale production and greatly improve production efficiency4.
     • Multiple webbing can be cut simultaneously: Some equipment can cut multiple webbing at the same time, further improving production efficiency and reducing the production cost per unit product23.
     3. Easy and flexible operation:
     • PLC control: PLC console is used for control, the operation interface is simple and intuitive, easy to use, and the operator can master the operation method of the equipment only after simple training56.
     • Adjustable parameters: Cutting parameters, such as ultrasonic frequency, cutting speed, pressure, etc. can be flexibly adjusted according to different webbing materials, thicknesses, widths, and cutting shapes to achieve the best cutting effect7.
     • Easy mold replacement: The design of the tool holder and mold is reasonable, the replacement is simple and convenient, and it can quickly adapt to different types and shapes of webbing cutting needs, improving the versatility and applicability of the equipment.
     4. Strong stability and reliability:
     • High-quality components: The use of high-quality ultrasonic transducers, motors, control systems, and other components ensures the stability and reliability of the equipment, reducing the failure rate of the equipment, and reducing the maintenance cost and downtime of the equipment.
     • Reasonable structural design: The design of the machine head usually uses a gantry or other stable structure, with a stable pressure balance, which can ensure stability during high-speed cutting and improve the accuracy and quality of cutting.
     5. Cost savings:
     • Labor saving: With a high degree of automation, it can significantly reduce manual operations, reduce labor costs, and also reduce the labor intensity of workers45.
     • High material utilization: Precise cutting control can reduce material waste, improve material utilization, and reduce production costs