全自动超声波拉尾电脑花样机Automatic Ultrasonic Tail Pulling Computerized Pattern Machine

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全自动超声波拉尾电脑花样机

Automatic Ultrasonic Tail Pulling Computerized Pattern Machine  

功能特点 Features

可适用于背包,手袋,箱包的拉链织带拉尾车缝

It can be used for sewing the zipper webbing of backpacks, handbags and bags

采用花样机配合使用,客户可指定套结机品牌配套运作

The pattern machine is used together, and the customer can    designate the brand of tying machine for supporting operation

用人机界面及各厂编程系统,操作完善,工作稳定,可靠耐用

Use man-machine interface and programming system of each factory, with perfect operation, stable work, reliability and durability

跟换磨具方便,转换尺寸简单

Easy to change grinding tools and simple to change size

电脑车可存取几十款花式,转换花样图案方便

The computer car can access dozens of patterns, and it is convenient to change patterns 

技术参数 Technical Parameters 

型号model

JS- 13-01CS-KF

电压Welta

AC220V

气压Alr pressure

0.5-0.6 MPa

裁切方式

Cutting

自动遍频超声波系统

Auto frequency tracing ultrasonic system

功率Power

2000W

系统System

可编程系统Programmable system

驱动Drive

伺服闭环系统Programmable system

缝制Sewing

电脑花样机Computers

感切角度 Cutting angle

直裁

cut straight

作业宽 Working width

长度100MM对折长度50MM  length 100MM.Icinglengh 50MM

体积

Wolume

1600MM*1000MM*1300MMength 1600MM th 1000MM He ht 1300MM

重量Weight

320KG

产能

Capacity

长度100MM为例,每分钟产能15-20

100MM in length is an example. The capacity of 15-20 per minute

  1. 高效生产
    • 自动化程度高:能够实现从送料、缝纫到拉尾的全自动化操作,无需人工过多干预,大大节省了人力成本和操作时间。操作人员只需将材料放置在指定位置,机器便可以按照预设的程序自动完成缝纫和拉尾工作,可连续不间断地运行,极大地提高了生产效率,适用于大批量生产任务。
    • 缝纫速度快:相比传统的缝纫设备,其缝纫速度更快,能够在短时间内完成大量的缝纫工作。并且在高速缝纫的同时,还能保证缝纫的精度和质量,提高了单位时间内的产量。
  2. 高质量加工
    • 线迹美观:电脑控制的缝纫系统可以精确地控制针脚的长度、宽度和间距,缝制出的线迹整齐、美观、均匀,能够满足高品质的缝纫要求。无论是直线、曲线还是复杂的图案缝纫,都能保持良好的线迹质量,提升了产品的档次和附加值4
    • 拉尾牢固:超声波拉尾技术利用超声波的高频振动能量使织物的尾部纤维相互融合、粘结,拉尾后的织物尾部牢固、整齐,不易出现松散、脱线等问题,保证了产品的质量和耐用性4
    • 对材料适应性强:适用于多种材料的缝纫和拉尾,包括布料、皮革、塑料等。对于一些特殊材料或较薄、较厚的材料,也能通过调整机器的参数和超声波的能量,实现良好的加工效果。
  3. 多功能性
    • 花样丰富:内部存储器可以存储大量的花样图案,并且支持用户自行设计和编辑花样,满足了多样化的生产需求。无论是简单的几何图形、文字还是复杂的图案,都可以通过电脑花样机轻松实现缝纫4
    • 可实现多种功能:除了基本的缝纫和拉尾功能外,一些全自动超声波拉尾电脑花样机还具备其他附加功能,如自动剪线、自动抬压脚、自动拨线等,进一步提高了生产的便利性和效率4
  4. 操作简便
    • 人机界面友好:配备了直观的操作界面和显示屏,操作人员可以通过触摸屏幕或按钮轻松地设置缝纫参数、选择花样和控制机器的运行。操作界面通常具有中文或英文等多种语言选择,方便不同地区的用户使用46
    • 易于学习和掌握:相比传统的缝纫机,其操作更加简单易懂,不需要专业的缝纫技术和经验,经过短时间的培训,操作人员即可熟练掌握机器的操作方法。
  5. 节能环保
    • 能耗低:采用了先进的电机和控制系统,在保证机器性能的同时,降低了能耗。与传统的缝纫设备相比,全自动超声波拉尾电脑花样机的能耗更低,能够为企业节省能源成本。
    • 无污染:超声波拉尾过程中不需要使用额外的化学粘合剂或其他辅助材料,仅依靠超声波的能量即可完成拉尾操作,不会产生有害物质和废弃物,对环境无污染
    • Efficient production:
      • High degree of automation: It can realize the fully automated operation from feeding, sewing to tail pulling, without excessive manual intervention, which greatly saves labor costs and operation time. The operator only needs to place the material in the designated position, and the machine can automatically complete the sewing and tail pulling work according to the preset program, which can run continuously and uninterrupted, greatly improving the production efficiency and is suitable for large-scale production tasks.
      • Fast sewing speed: Compared with traditional sewing equipment, its sewing speed is faster, and a large amount of sewing work can be completed in a short time. And while sewing at high speed, it can also ensure the accuracy and quality of sewing, increasing the output per unit time.
      2. High-quality processing:
      • Beautiful stitches: The computer-controlled sewing system can precisely control the length, width and spacing of the stitches, resulting in neat, beautiful and even stitches that can meet high-quality sewing requirements. Whether it is straight lines, curves or complex pattern sewing, it can maintain good stitch quality and improve the grade and added value of the product4.
      • Firm tail pulling: Ultrasonic tail pulling technology uses the high-frequency vibration energy of ultrasonic waves to make the tail fibers of the fabric fuse and bond with each other. The tail of the fabric after tail pulling is firm and neat, and it is not prone to problems such as looseness and off-line, ensuring the quality and durability of the product4.
      • Strong adaptability to materials: suitable for sewing and tailoring of a variety of materials, including fabrics, leather, plastics, etc. For some special materials or thinner and thicker materials, good processing results can also be achieved by adjusting the parameters of the machine and the energy of ultrasonic waves.
      3. Versatility:
      • Rich patterns: The internal memory can store a large number of patterns, and supports users to design and edit patterns by themselves, meeting diverse production needs. Whether it is simple geometric shapes, text or complex patterns, sewing can be easily realized through a computer pattern machine4.
      • Can achieve a variety of functions: In addition to basic sewing and tail pulling functions, some fully automatic ultrasonic tail pulling computer pattern machines also have other additional functions, such as automatic thread cutting, automatic foot lifting, automatic wire dialing, etc., further improving the convenience and efficiency of production4.
      4. Easy to operate:
      • Man-machine interface friendly: Equipped with an intuitive operation interface and display screen, the operator can easily set sewing parameters, select patterns and control the operation of the machine by touching the screen or buttons. The operation interface usually has multiple language options such as Chinese or English, which is convenient for users in different regions46.
      • Easy to learn and master: Compared with traditional sewing machines, its operation is easier to understand and does not require professional sewing skills and experience. After a short period of training, the operator can become proficient in the operation of the machine.
      5. Energy conservation and environmental protection:
      • Low energy consumption: Advanced motors and control systems are used to ensure machine performance while reducing energy consumption. Compared with traditional sewing equipment, the fully automatic ultrasonic tail-pulling computer pattern machine has lower energy consumption, which can save energy costs for enterprises.
      • No pollution: No additional chemical adhesives or other auxiliary materials are required in the ultrasonic tail pulling process, and the tail pulling operation can be completed only by relying on the energy of ultrasonic waves, without generating harmful substances and waste, and no pollution to the environment
  1. 箱包行业
    • 手提包:手提包的提手部分通常会使用织带来增加握感和舒适度,并且需要对织带进行折边和套结处理,以防止织带边缘磨损和散开。全自动超声波织带折圈套结机可以快速、高效地完成提手织带的加工,提高手提包的生产效率和质量。
    • 背包:背包的肩带、腰带以及一些装饰性的织带部分都需要进行折边和套结。例如,一些户外背包的肩带调节部分会使用织带来实现长度的调节,并且需要通过套结来固定织带的位置,确保在使用过程中不会松动。该机器能够满足背包生产中对于织带加工的高精度和高牢固度的要求。
    • 旅行箱:旅行箱的拉杆处、侧边提手处以及一些装饰线条可能会用到织带。这些织带需要经过折边和套结处理,以保证其在使用过程中不会因为拉扯而变形或损坏。全自动超声波织带折圈套结机可以为旅行箱的生产提供高效、可靠的织带加工解决方案。
  2. 鞋类行业
    • 运动鞋:运动鞋的鞋舌、鞋带以及一些装饰性的织带部分都需要进行加工。鞋舌上的织带可以起到固定鞋舌位置和增加透气性的作用,鞋带部分的织带需要进行套结处理,以防止鞋带散开。全自动超声波织带折圈套结机可以快速、准确地完成这些织带的加工,提高运动鞋的生产效率和质量
    • Luggage industry:
      • Handbag: The handle part of the handbag usually uses a woven belt to increase the grip and comfort, and the webbing needs to be folded and nested to prevent the edge of the webbing from wearing and spreading out. The fully automatic ultrasonic webbing folding and nesting machine can quickly and efficiently complete the processing of the handle webbing, improving the production efficiency and quality of the handbag.
      • Backpack: The shoulder strap, belt and some decorative webbing parts of the backpack need to be hinged and nested. For example, the shoulder strap adjustment part of some outdoor backpacks will use the weaving belt to adjust the length, and the position of the webbing needs to be fixed by the nesting to ensure that it will not be loose during use. This machine can meet the requirements of high precision and high firmness for webbing processing in backpack production.
      • Suitcases: webbing may be used at the tie rod, side handle, and some decorative lines of the suitcase. These webbing needs to be folded and nested to ensure that it will not be deformed or damaged by pulling during use. The fully automatic ultrasonic webbing ring and nesting machine can provide efficient and reliable webbing processing solutions for the production of suitcases.
      2. Footwear industry:
      • Sports shoes: The tongue, shoelaces and some decorative webbing parts of sports shoes need to be processed. The webbing on the tongue can play a role in fixing the position of the tongue and increasing air permeability. The webbing of the shoelace part needs to be nested to prevent the shoelaces from spreading. The fully automatic ultrasonic webbing fold and loop nesting machine can quickly and accurately complete the processing of these webbing, improving the production efficiency and quality of sports shoes 3.