全自动超声波织带折圈套结机Automatic Ultrasonic Ribbon Folding and Knotting Machine

分享
 
 

全自动超声波织带折圈套结机 

Automatic Ultrasonic Ribbon Folding and Knotting Machine 

功能特点 Features

机器适用于衣服配料,背包,手装,鞋类及适合其他特殊用途,

handbags,shoes  and  other  special purpases,

与传统相比较机器缝制出来的产品更加标准美观

Compared with the traditional machine sewing out of the product is more standardized beauty

全白动化作业,无需人手操作,自动作业流程,自动送 带,自动对折,白动缝制。

Full white motion operation, no need for manual operation, automatic workflow, automatic belt feeding, automatic folding, white motion sewing

超声波自动切断,切口柔软,美观不刮手,不起胶,不散

Ultrasonic automatic cut off, the incision is soft, beautiful, non-scratch, non-glue, not scattered

超声波自动切断,切口柔软,美观不刮手,不起胶,不散口,噪音小,环保无烟雾

Ultrasonic automatic cutting, soft cutting, beautiful, non- scratch, non-glue, no loose mouth, low noise, environmental protection, no smoke

技术参数 Technical Parameters

型号model

JS- TJJ/ ZQ 01 - LQ

电压Welta

AC220V

气压Alr pressure

0.5-0.6 MPa

裁切方式

Cutting

自动遍频超声波系统

Auto frequency tracing ultrasonic system

功率Power

1200W

系统System

可编程系统Programmable system

驱动Drive

伺服闭环系统Programmable system

缝制Sewing

打枣车Bartack machine

感切角度 Cutting angle

直裁

cut straight

作业宽 Working width

宽度10-30MM长座30-200MM对折长度15- 100MM Wian 10-30MM,length 20- 200MM.Icinglengh 15-100MM

体积

Wolume

1400MM*1100MM*1300MMength 1400MM th 1100MM He ht 1300MM

重量Weight

220KG

产能

Capacity

长度30MM为例,每分钟产能14-17

14-17 pieces per minute far 30MM length (as an example)

 

高自动化程度:能够实现从织带进料、折叠、套结到成品输出的全自动化流程,无需人工过多干预,大大节省了人力成本,并且可以连续不间断地工作,极大地提高了生产效率,能够满足大批量生产的需求。

。快速加工:超声波技术的应用使得织带的折边、套结等操作能够在极短的时间内完成,相比传统的机械加工方式,加工速度更快,能够有效缩短生产周期。

  1. 加工质量方面
    • 精准度高:该机器可以精确地控制织带的折叠角度、套结位置和尺寸等参数,确保每个产品的一致性和准确性,产品质量稳定可靠。例如,对于一些对尺寸和形状要求较高的高端服装或箱包配件,能够满足其严格的质量标准。
    • 焊接牢固:利用超声波的高频振动能量进行焊接,使织带的接口处结合紧密,焊接强度高,套结牢固,不易出现松动、脱线等问题,提高了产品的耐用性。并且焊接过程中不会产生明火,避免了火灾等安全隐患。
    • 切口整齐:在对织带进行切割时,超声波切割技术能够使切口平整、光滑,无毛边、无碎屑,不仅提高了产品的外观质量,还减少了后续的清理和整理工序。
  2. 操作便捷性方面
    • 操作简单:配备了智能化的控制系统,操作人员只需进行简单的培训,即可掌握机器的操作方法。通过控制面板可以方便地设置各种加工参数,如加工速度、折叠角度、套结尺寸等,操作简便快捷。
    • 调试方便:当需要更换不同规格的织带或调整加工工艺时,机器的调试过程相对简单,能够快速适应不同的生产需求,提高了设备的灵活性和通用性。
  3. 设备性能方面
    • 稳定性强:采用先进的机械结构和优质的零部件,机器运行稳定,故障率低,能够保证长时间的稳定工作,减少了设备的维护和维修成本。
    • 节能环保:与传统的热加工方式相比,超声波加工过程中能耗较低,且不会产生有害气体和废弃物,符合节能环保的要求
    • High degree of automation: It can achieve a fully automated process from ribbon feeding, folding, nesting to finished product output, without excessive manual intervention, greatly saving labor costs, and can work continuously and uninterrupted, greatly improving production efficiency and meeting the needs of mass production.
      • Fast processing: The application of ultrasonic technology allows for the folding, nesting, and other operations of webbing to be completed in a very short time. Compared with traditional machining methods, the processing speed is faster, which can effectively shorten the production cycle.
      2. In terms of processing quality:
      • High accuracy: The machine can precisely control parameters such as the folding angle, the position and size of the webbing, ensuring the consistency and accuracy of each product, and the product quality is stable and reliable. For example, for some high-end clothing or luggage accessories that require high size and shape, they can meet their strict Quality Standards.
      • Solid welding: The high-frequency vibration energy of ultrasonic waves is used for welding, so that the interface of the webbing is tightly combined, the welding strength is high, the nesting is firm, and it is not easy to loose, off-line and other problems, which improves the durability of the product. And there will be no open flame during the welding process, avoiding safety hazards such as fire.
      • Neat incision: When cutting webbing, ultrasonic cutting technology can make the incision flat and smooth, without burrs and debris, which not only improves the appearance quality of the product, but also reduces subsequent cleaning and finishing processes.
      3. In terms of operation convenience:
      • Simple operation: Equipped with an intelligent control system, the operator can master the operation method of the machine with simple training. Through the control panel, various processing parameters can be easily set, such as processing speed, folding angle, sleeve size, etc., making the operation simple and fast.
      • Easy debugging: When it is necessary to replace different specifications of webbing or adjust the processing technology, the debugging process of the machine is relatively simple, enabling it to quickly adapt to different production needs, improving the flexibility and versatility of the equipment.
      4. Equipment performance:
      Stability: With advanced mechanical structure and high-quality components, the machine operates stably with a low failure rate, ensuring long-term stable operation and reducing equipment maintenance and repair costs.
      • Energy conservation and environmental protection: Compared with traditional thermal processing methods, ultrasonic processing has lower energy consumption and does not generate harmful gases and waste, meeting the requirements of energy conservation and environmental protection
  1. 服装行业
    • 上衣制作:可用于衬衫袖口、领口处的织带装饰,比如一些休闲衬衫的领口处会有一圈织带装饰,通过该机器可以快速、精准地完成织带的折边、套结,使领口更加挺括、美观。在一些运动上衣的下摆处,也会用到织带进行收口,全自动超声波织带折圈套结机能够高效地完成这部分的加工。
    • 裤装制作:裤子的腰头部分经常会用到织带,一方面可以增强腰部的稳定性,另一方面也起到装饰作用。该机器可以将织带加工成合适的尺寸和形状,并与裤腰进行牢固的连接。此外,一些工装裤或户外裤的裤脚处也会使用织带来防止磨损和方便收紧,同样需要用到这种机器进行加工。
    • 童装制作:童装对于服装配件的安全性和牢固性要求较高,全自动超声波织带折圈套结机的焊接牢固、切口整齐等特点,非常适合童装中织带的加工。例如,在童装的背带裤上,肩带部分的织带需要进行折边和套结,以确保孩子穿着时的安全性和舒适性。
  2. 箱包行业
    • 手提包:手提包的提手部分通常会使用织带来增加握感和舒适度,并且需要对织带进行折边和套结处理,以防止织带边缘磨损和散开。全自动超声波织带折圈套结机可以快速、高效地完成提手织带的加工,提高手提包的生产效率和质量。
    • 背包:背包的肩带、腰带以及一些装饰性的织带部分都需要进行折边和套结。例如,一些户外背包的肩带调节部分会使用织带来实现长度的调节,并且需要通过套结来固定织带的位置,确保在使用过程中不会松动。该机器能够满足背包生产中对于织带加工的高精度和高牢固度的要求。
    • 旅行箱:旅行箱的拉杆处、侧边提手处以及一些装饰线条可能会用到织带。这些织带需要经过折边和套结处理,以保证其在使用过程中不会因为拉扯而变形或损坏。全自动超声波织带折圈套结机可以为旅行箱的生产提供高效、可靠的织带加工解决方案。
  3. 鞋类行业
    • 运动鞋:运动鞋的鞋舌、鞋带以及一些装饰性的织带部分都需要进行加工。鞋舌上的织带可以起到固定鞋舌位置和增加透气性的作用,鞋带部分的织带需要进行套结处理,以防止鞋带散开。全自动超声波织带折圈套结机可以快速、准确地完成这些织带的加工,提高运动鞋的生产效率和质量
    • Apparel industry:
      • Top production: It can be used for ribbon decoration at the cuffs and neckline of shirts. For example, there will be a circle of ribbon decoration at the neckline of some casual shirts. Through this machine, the hemming and knot of the webbing can be quickly and accurately completed, making the neckline more crisp and beautiful. At the hem of some sports tops, webbing is also used for closing. The automatic ultrasonic webbing folding and nesting machine can efficiently complete this part of the processing.
      • Pants production: The waist part of the pants often uses webbing, which can enhance the stability of the waist on the one hand, and also play a decorative role on the other hand. The machine can process the webbing into the appropriate size and shape, and firmly connect it with the waistband. In addition, some overalls or outdoor pants will also use woven belts to prevent wear and facilitate tightening, which also needs to be processed by this machine.
      • Children's clothing production: Children's clothing has high requirements for the safety and firmness of clothing accessories. The characteristics of the automatic ultrasonic webbing folding and ring slewing machine are firm welding and neat cutting, which is very suitable for the processing of webbing in children's clothing. For example, on the overalls of children's clothing, the webbing of the shoulder strap part needs to be hemmed and nested to ensure the safety and comfort of children's wear.
      2. Luggage industry:
      • Handbag: The handle part of the handbag usually uses a woven belt to increase the grip and comfort, and the webbing needs to be folded and nested to prevent the edge of the webbing from wearing and spreading out. The fully automatic ultrasonic webbing folding and nesting machine can quickly and efficiently complete the processing of the handle webbing, improving the production efficiency and quality of the handbag.
      • Backpack: The shoulder strap, belt and some decorative webbing parts of the backpack need to be hinged and nested. For example, the shoulder strap adjustment part of some outdoor backpacks will use the weaving belt to adjust the length, and the position of the webbing needs to be fixed by the nesting to ensure that it will not be loose during use. This machine can meet the requirements of high precision and high firmness for webbing processing in backpack production.
      • Suitcases: webbing may be used at the tie rod, side handle, and some decorative lines of the suitcase. These webbing needs to be folded and nested to ensure that it will not be deformed or damaged by pulling during use. The fully automatic ultrasonic webbing ring and nesting machine can provide efficient and reliable webbing processing solutions for the production of suitcases.
      3. Footwear industry:
      • Sports shoes: The tongue, shoelaces and some decorative webbing parts of sports shoes need to be processed. The webbing on the tongue can play a role in fixing the position of the tongue and increasing air permeability. The webbing of the shoelace part needs to be nested to prevent the shoelaces from spreading. The fully automatic ultrasonic webbing fold and loop nesting machine can quickly and accurately complete the processing of these webbing, improving the production efficiency and quality of sports shoes