全自动超声波饰条点印捆绑机Fully automatic ultrasonic trim dot printing and binding machine

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全自动超声波饰条点印捆绑机

Fully automatic ultrasonic trim dot printing and binding machine 

 功能特点 Features

可适用于,箱包的饰条点印剪 切,按一定的条数量进行捆绑

It can be used to print and cut the trims for bags and luggage and to bundle them in a certain number of strips

内置可设多段距离尺寸,并可随意更改,方便控制;内置组存储记忆,方便快捷存储调用节省时间

Built-in multi-segment distance size can be set, and can be changed at will, easy to control; built-in group storage memory, convenient and quick storage and recall to save time

机器送料长度可以根据客户需求来定机器标配长度

1-10 米 The feeding length of the machine can be determined according to customer needs. The standardlength of the machine is 1-10 meters

按客户的要求所需件数捆绑

bundling,Able to bundle the required number of pieces according to customer requirements 

技术参数 Technical Parameters 

型号model

JS-PIP-UT1/K1

电压Welta

AC220V

气压Alr pressure

0.5-0.6 MPa

裁切方式

Cutting

自动遍频超声波系统

Auto frequency tracing ultrasonic system

功率Power

2600W

系统System

可编程系统Programmable system

驱动Drive

伺服闭环系统Programmable system

缝制Sewing

 

感切角度 Cutting angle

直裁

cut straight

作业宽座 Working width

宽度8-20MM长度10-1800MM

Width 8-20MM,length 10-1800MM

体积

Wolume

长1900MM*宽560MM*高1700MMLengt 1900MM'Width 560MM'Height 1700MM

重量Weight

256KG

产能

Capacity

长度500MM为例,拉链每边点9个记号,每分钟产能11-16-

The length of 500MM for example, zipper each side point 9 marks, the production capacity of 11-16 strips per minute.

  1. 高效生产方面
    • 高自动化程度:能够实现从饰条的上料到点印、捆绑的全过程自动化操作,无需人工过多干预,大大提高了生产效率,减少了人力成本。例如在大规模的饰条生产线上,该机器可以持续、稳定地进行作业,快速处理大量饰条。
    • 快速作业:超声波技术的应用使得点印和捆绑的过程迅速完成,相比传统的加工方式,能够在短时间内完成更多的工作任务,满足现代工业高效生产的需求。
  2. 加工质量方面
    • 精准点印:利用超声波的高频振动能量进行点印,点印的位置、图案、标记等非常精准,能够满足对饰条点印高精度的要求。无论是简单的标识点印,还是复杂的图案点印,都可以准确无误地完成,保证了产品的一致性3
    • 牢固捆绑:在捆绑过程中,超声波产生的能量使饰条与捆绑材料紧密结合,捆绑牢固度高,不易出现松散、脱落等问题,确保饰条在后续的运输、使用过程中保持稳定。对于一些需要承受一定拉力或压力的饰条,这种牢固的捆绑尤为重要。
    • 无损加工:超声波加工过程相对温和,对饰条本身的材质和结构不会造成损伤,不会产生如机械加工可能导致的划痕、变形等问题,保证了饰条的质量和外观完整性。
  3. 操作与维护方面
    • 操作简便:通常配备智能化的控制系统,操作界面简单易懂,操作人员经过简单的培训即可上手操作。同时,系统可以实时监控机器的运行状态,方便操作人员及时掌握生产进度和机器的工作情况。
    • 维护方便:机器的结构设计合理,各部件易于拆卸和安装,方便进行日常的维护和保养。而且,由于超声波技术的稳定性较高,机器的故障率相对较低,减少了维护的工作量和成本。
  4. 适用范围方面
    • 材料适应性广:可以适用于多种材质的饰条,如塑料、金属、橡胶等,对于不同材质的饰条都能实现良好的点印和捆绑效果。这使得该机器在不同行业的饰条加工中都具有广泛的应用前景。
    • 尺寸形状适应性强:无论是小型的饰条还是大型的饰条,无论是规则形状的饰条还是异形的饰条,全自动超声波饰条点印捆绑机都能够进行有效的点印和捆绑,具有很强的尺寸和形状适应性。
  5. 节能环保方面
    • 能源利用率高:超声波技术在工作过程中能源消耗相对较低,与传统的加工设备相比,能够节约能源,降低生产成本。同时,机器在运行过程中噪音较小,对工作环境的影响也较小。
    • 环保无污染:在加工过程中不使用化学胶水等可能对环境造成污染的材料,符合现代工业对环保的要求。
    • In terms of efficient production:
      • High degree of automation: It can automate the whole process from the loading of the trim to the point printing and binding, without excessive manual intervention, greatly improving production efficiency and reducing labor costs. For example, on a large-scale trim production line, the machine can continuously and stably operate and quickly process a large number of trims.
      • Fast operation: The application of ultrasonic technology makes the process of point printing and binding complete quickly. Compared with traditional processing methods, more work tasks can be completed in a short time to meet the needs of modern industrial efficient production.
      2. In terms of processing quality:
      • Precise dotting: Dot printing is carried out using the high-frequency vibration energy of ultrasonic waves. The position, pattern, marking, etc. of the dotting are very accurate, which can meet the requirements of high precision for the dotting of decorative strips. Whether it is simple logo dotting or complex pattern dotting, it can be completed accurately to ensure the consistency of the product3.
      • Firm binding: During the binding process, the energy generated by ultrasonic waves makes the trim tightly combined with the binding material. The binding firmness is high, and it is not easy to loose or fall off, ensuring that the trim remains stable during subsequent transportation and use. For some trims that need to withstand a certain amount of tension or pressure, this firm binding is particularly important.
      • Non-destructive processing: The ultrasonic processing process is relatively mild, which does not damage the material and structure of the trim itself, and does not cause scratches or deformations that may be caused by machining, ensuring the quality and appearance integrity of the trim.
      3. Operation and maintenance:
      • Easy to operate: Usually equipped with an intelligent control system, the operation interface is simple and easy to understand, and the operator can get started after simple training. At the same time, the system can monitor the running status of the machine in real time, which is convenient for the operator to keep abreast of the production progress and the working conditions of the machine.
      • Easy maintenance: The structural design of the machine is reasonable, and the components are easy to disassemble and install, which is convenient for daily maintenance and maintenance. Moreover, due to the high stability of ultrasonic technology, the failure rate of the machine is relatively low, reducing the workload and cost of maintenance.
      4. Scope of application:
      • Wide material adaptability: It can be applied to a variety of materials, such as plastic, metal, rubber, etc., and can achieve good point printing and binding effects for different materials. This makes the machine have a wide range of application prospects in the processing of decorative strips in different industries.
      • Strong adaptability to size and shape: Whether it is a small or large decorative strip, whether it is a regular-shaped decorative strip or a special-shaped decorative strip, the fully automatic ultrasonic decorative strip printing and binding machine can effectively print and bind, with strong size and shape adaptability.
      5. Energy conservation and environmental protection:
      • High energy utilization rate: Ultrasonic technology consumes relatively low energy during operation, which can save energy and reduce production costs compared with traditional processing equipment. At the same time, the machine makes less noise during operation and has less impact on the working environment.
      • Environmental protection and pollution-free: no chemical glue and other materials that may cause pollution to the environment are used during processing, meeting the requirements of modern industry for environmental protection.
  1. 汽车行业
    • 汽车内饰:汽车内部有大量的饰条用于装饰和功能区分,如仪表台饰条、车门内饰条、座椅装饰条等。全自动超声波饰条点印捆绑机可以在这些饰条上进行点印,如印上品牌标志、车型信息、装饰图案等,同时对饰条进行捆绑固定,确保其在汽车行驶过程中不会松动或移位。例如,一些高端汽车品牌会在车门内饰条上点印独特的标识,提升品牌辨识度和内饰的美观度。
    • 汽车外饰:汽车外部的饰条,如车窗边框饰条、保险杠饰条、车顶行李架饰条等,也需要进行点印和捆绑。点印可以起到装饰和标识的作用,捆绑则能保证饰条的牢固安装,防止因风吹、震动等因素导致饰条脱落,影响汽车的外观和安全性。
  2. 家居装饰行业
    • 家具装饰:家具上的饰条可以增加家具的美观度和艺术感,如衣柜的边框饰条、橱柜的拉手饰条、沙发的边缘饰条等。该机器可以在这些饰条上进行点印,印上各种图案、花纹或品牌信息,满足消费者对个性化家具的需求。同时,捆绑功能可以将饰条牢固地固定在家具上,确保其长期使用的稳定性。
    • 室内装修:在室内装修中,饰条常用于墙面、天花板、地面等部位的装饰和收口。全自动超声波饰条点印捆绑机可以对这些饰条进行点印,使其与整体装修风格相匹配,或者印上一些装饰性的图案和纹理,增加空间的艺术氛围。捆绑功能则可以保证饰条的安装牢固,避免出现翘起、脱落等问题。
  3. 电子产品行业
    • 手机及电子设备外壳装饰:手机、平板电脑、笔记本电脑等电子产品的外壳边缘或按键周围常常会有一些饰条,用于装饰和保护。全自动超声波饰条点印捆绑机可以在这些饰条上点印品牌标志、产品型号、装饰图案等,提升产品的外观品质和品牌形象。同时,捆绑功能可以确保饰条与外壳的紧密结合,防止饰条松动或掉落。
    • 电子设备内部连接线束固定:在电子设备内部,有许多连接线束需要进行整理和固定,以保证设备的正常运行。一些小型的饰条可以用于捆绑连接线束,全自动超声波饰条点印捆绑机可以快速、准确地对这些饰条进行点印和捆绑,提高生产效率和产品质量。
  4. 包装行业
    • 礼品包装:礼品包装通常需要使用一些饰条来增加包装的美观度和档次感,如礼盒的边缘饰条、丝带等。全自动超声波饰条点印捆绑机可以在这些饰条上点印祝福语、品牌标志、图案等,使礼品包装更具个性化和特色。同时,捆绑功能可以将饰条牢固地固定在礼品上,确保包装的完整性。
    • 商品包装:一些商品的包装也会使用饰条进行装饰和固定,如化妆品的包装、食品的包装等。该机器可以在这些饰条上进行点印,印上产品信息、保质期、条形码等,方便消费者识别和购买。捆绑功能则可以保证饰条对包装的牢固固定,防止包装在运输和存储过程中受损。
    • Automotive industry:
      • Automotive interiors: There are a large number of trim strips inside the car for decoration and functional distinction, such as dashboard trim strips, door trim strips, seat trim strips, etc. The fully automatic ultrasonic trim printing and binding machine can print on these trims, such as brand logos, model information, decorative patterns, etc. At the same time, the trim is bound and fixed to ensure that it will not loosen or shift during the driving of the car. For example, some high-end car brands will print unique logos on the door trim strips to enhance brand recognition and the aesthetics of the interior.
      • Car exterior trim: The exterior trim of the car, such as window frame trim, bumper trim, roof rack trim, etc., also needs to be point-printed and tied. Point-printing can play the role of decoration and identification, and binding can ensure the firm installation of the trim, prevent the trim from falling off due to wind blowing, vibration and other factors, affecting the appearance and safety of the car.
      2. Home decoration industry:
      • Furniture decoration: The trim on the furniture can increase the aesthetics and artistic sense of the furniture, such as the border trim of the wardrobe, the handle trim of the cabinet, the edge trim of the sofa, etc. The machine can print on these trims, print various patterns, patterns or brand information, to meet consumers' needs for personalized furniture. At the same time, the binding function can firmly fix the trim on the furniture to ensure its long-term use stability.
      • Interior decoration: In interior decoration, decorative strips are often used for decoration and closing of walls, ceilings, floors and other parts. The fully automatic ultrasonic decorative strip printing and binding machine can point and print these decorative strips to match the overall decoration style, or print some decorative patterns and textures to increase the artistic atmosphere of the space. The binding function can ensure the installation of the decorative strips firmly and avoid problems such as tilting and falling off.
      3. Electronics industry:
      • Mobile phone and electronic device shell decoration: There are often some trims around the edge or buttons of the shell of electronic products such as mobile phones, tablets, laptops, etc., for decoration and protection. The fully automatic ultrasonic trim printing and binding machine can print brand logos, product models, decorative patterns, etc. on these trims to improve the appearance quality and brand perception of the product. At the same time, the binding function can ensure the tight combination of the trim and the shell to prevent the trim from loosening or falling.
      • Fixing the internal connection harness of electronic equipment: Inside the electronic equipment, there are many connection harnesses that need to be sorted and fixed to ensure the normal operation of the equipment. Some small trims can be used to bind the connection harness. The fully automatic ultrasonic trim printing and binding machine can quickly and accurately print and bind these trims, improving production efficiency and product quality.
      4. Packaging industry:
      • Gift packaging: Gift packaging usually requires the use of some decorative strips to increase the aesthetics and grade of the packaging, such as the edge of the gift box, ribbons, etc. The fully automatic ultrasonic decorative strip printing and binding machine can print greetings, brand logos, patterns, etc. on these decorative strips, making the gift packaging more personalized and characteristic. At the same time, the binding function can firmly fix the decorative strips on the gift to ensure the integrity of the packaging.
      • Commodity packaging: The packaging of some goods will also be decorated and fixed with ornaments, such as the packaging of cosmetics, the packaging of food, etc. The machine can print on these ornaments, printing product information, shelf life, barcodes, etc., to facilitate consumer identification and purchase. The bundling function can ensure that the ornaments are firmly fixed to the packaging and prevent the packaging from being damaged during transportation and storage.