全自动超声波拉链点切捆绑机（双超声波）

Fully Automatic Ultrasonic Zipper Point Cutting & Bundling Machine (Double Ultrasonic) 

功能特点 Features

可适用于背包，手袋，箱包,成衣的拉链织带剪 切，点印。按一定的条数量进行捆绑

It can be used for cutting and dot printing of zipper webbing for backpacks, handbags, luggage and garments. Bundle by a certain number of bars.

内置可设多段距离尺寸，并可随意更改，方便控制；内置组存储 记忆，方便快捷存储调用节省时间

Built-in multi-segment distance size can be set, and can be changed at will, easy to control; built-in group storage memory, convenient and quick storage and recall to save time

可按客户的要求设定捆绑数量

The number of bundles can be set according to customer requirements

机器送料长度可以根据客户需求来定机器标配长度 1-10 米

The feeding length of the machine can be determined according to customer needs. The standardlength of the machine is 1-10 meters

设备无需人工收料。自动收料捆绑

The equipment does not require manual material collection. Automatic material collection and 

技术参数 Technical Parameters 

1. 加工精度高：
   • 精准点切：双超声波系统能够提供更稳定、均匀的能量输出，使得拉链的点切位置极其精准。与传统切割方式相比，切口更加整齐、平滑，无毛边、不散边等现象，保证了拉链产品的尺寸精度和外观质量，满足高品质拉链加工的需求。
   • 精准捆绑：在捆绑拉链时，双超声波可以准确地将能量传递到捆绑部位，确保捆绑的位置准确、牢固，不会出现捆绑偏移或松动的情况，使拉链的捆绑质量更高。
2. 加工效率高：
   • 双超声波协同工作：两个超声波装置同时工作，能够快速地完成拉链的点切和捆绑操作，相比单超声波设备，其加工速度大幅提升，有效提高了生产效率，满足大规模生产的需求6。
   • 自动化程度高：全自动的运行模式，从拉链的上料、点切、捆绑到下料，整个过程无需人工干预，减少了操作环节和人力成本，同时也避免了人为因素对加工效率的影响，能够实现连续、高效的生产。
3. 适用范围广：
   • 材料适应性强：对于不同材质的拉链，如尼龙、塑料、金属等，双超声波都能很好地适应，并且可以根据材料的特性进行相应的参数调整，保证加工效果。无论是柔软的尼龙拉链还是坚硬的金属拉链，都能在该设备上进行高质量的点切和捆绑2。
   • 尺寸规格多样性：可以适用于各种尺寸规格的拉链加工，无论是小型的拉链还是大型的拉链，都能准确地进行点切和捆绑，满足不同产品对拉链的需求。
4. 可靠性高4：
   • 独立的发射和接收：双超声波系统中，一个负责发射超声波，另一个负责接收反射回来的超声波，这种独立的工作方式避免了发射超声波对接收超声波的干扰，能够更准确地获取加工过程中的信息，从而提高设备的控制精度和稳定性。
   • 故障自检功能：先进的控制系统具备故障自检功能，当设备出现异常时能够及时发出警报并显示故障信息，方便操作人员进行维修和保养，减少设备的停机时间，提高设备的可靠性和使用寿命。
5. 节能环保：
   • 能源利用率高：超声波技术本身就是一种高效的能量传递方式，双超声波系统能够充分利用能量，减少能量的浪费，与传统的机械切割和捆绑方式相比，能源消耗更低。
   • 无需额外耗材：纯物理的加工方式，无需使用胶水、铆钉等额外的耗材，既降低了生产成本，又避免了使用化学物质对环境造成的污染，符合环保要求。
   • High processing accuracy:
     • Precise point cutting: The dual ultrasonic system can provide more stable and uniform energy output, making the point cutting position of the zipper extremely accurate. Compared with the traditional cutting method, the cut is more neat and smooth, and there are no burrs, no loose edges, etc., which ensures the dimensional accuracy and appearance quality of zipper products and meets the needs of high-quality zipper processing.
     • Precise binding: When binding the zipper, double ultrasonic waves can accurately transfer energy to the binding part, ensuring that the binding position is accurate and firm, and there will be no binding deviation or loosening, so that the zipper binding quality is higher.
     2. High processing efficiency:
     • Double ultrasonic synergy: Two ultrasonic devices work simultaneously, enabling quick cutting and binding of zippers. Compared with a single ultrasonic device, its processing speed is greatly improved, effectively improving production efficiency and meeting the needs of large-scale production6.
     • High degree of automation: Fully automated operation mode, from loading, cutting, binding to unloading of zippers, the whole process does not require manual intervention, reducing operation links and labor costs, while also avoiding the impact of human factors on processing efficiency, enabling continuous and efficient production.
     3. Wide range of applications:
     • Strong material adaptability: For zippers of different materials, such as nylon, plastic, metal, etc., double ultrasonic waves can be well adapted, and corresponding parameters can be adjusted according to the characteristics of the material to ensure the processing effect. Whether it is a soft nylon zipper or a hard metal zipper, high-quality point cutting and binding can be carried out on this equipment 2.
     • Dimension and specification diversity: It can be applied to zipper processing of various sizes, whether it is a small zipper or a large zipper, it can be accurately cut and tied to meet the needs of different products for zippers.
     4. High reliability 4:
     • Independent transmission and reception: In the dual ultrasonic system, one is responsible for emitting ultrasonic waves, and the other is responsible for receiving the reflected ultrasonic waves. This independent working method avoids the interference of ultrasonic waves emitted to the received ultrasonic waves, enabling more accurate acquisition of information during processing, thereby improving the control accuracy and stability of the equipment.
     • Fault self-check function: The advanced control system is equipped with a fault self-check function, which can issue an alarm and display fault information in time when the equipment is abnormal, which is convenient for operators to repair and maintain, reduce equipment downtime, and improve equipment reliability and service life.
     5. Energy conservation and environmental protection:
     • High energy efficiency: Ultrasonic technology itself is an efficient way to transfer energy. Dual ultrasonic systems can make full use of energy and reduce energy waste. Compared with traditional mechanical cutting and binding methods, energy consumption is lower.
     • No additional consumables required: The purely physical processing method does not require the use of additional consumables such as glue and rivets, which not only reduces production costs, but also avoids environmental pollution caused by the use of chemical substances, meeting environmental protection requirements.

1. 服装制造业：
   • 上衣生产：在制作夹克、风衣、羽绒服等上衣时，经常会用到拉链。该机器可高效、精准地对拉链进行点切和捆绑，确保拉链的尺寸和安装位置准确无误，提高上衣的生产效率和质量。例如，在批量生产户外冲锋衣时，需要大量的高质量拉链，这种机器能够快速完成拉链的加工，满足生产需求。
   • 裤装生产：对于牛仔裤、运动裤等裤装，拉链是重要的配件。全自动超声波拉链点切捆绑机可以快速地将合适长度的拉链进行点切和捆绑，然后安装到裤装上，保证裤子的拉链部分牢固且美观。
   • 童装生产：童装对于拉链的安全性和舒适性要求较高，该机器能够精确地控制拉链的点切位置和捆绑力度，确保童装拉链的质量，避免对儿童造成伤害。
2. 箱包制造业：
   • 旅行箱生产：旅行箱的拉链需要具备较高的强度和耐用性。全自动超声波拉链点切捆绑机可以对拉链进行精确的点切，使拉链的长度与旅行箱的尺寸完美匹配，并且通过捆绑使拉链与旅行箱的布料紧密结合，提高旅行箱的整体质量和使用寿命。
   • 背包生产：背包上的拉链通常需要承受较大的拉力，因此对拉链的安装要求较高。这种机器能够将拉链牢固地捆绑在背包的布料上，确保在使用过程中拉链不会轻易脱落或损坏，满足背包的使用需求。
   • 手提包生产：手提包的设计注重美观和细节，对拉链的加工精度要求较高。全自动超声波拉链点切捆绑机可以精确地控制拉链的点切长度和捆绑位置，使拉链与手提包的整体设计相协调，提升手提包的品质和档次。
3. 鞋类制造业：
   • 运动鞋生产：运动鞋的鞋口、鞋舌等部位经常会使用到拉链，以便于穿脱。该机器可以快速地将拉链进行点切和捆绑，然后安装到运动鞋上，提高运动鞋的生产效率和穿着舒适性。
   • 皮鞋生产：一些高档皮鞋也会使用拉链来增加鞋子的设计感和实用性。全自动超声波拉链点切捆绑机能够精确地加工拉链，使其与皮鞋的材质和风格相匹配，提升皮鞋的品质和档次。
4. 家居用品制造业：
   • 窗帘生产：一些高档窗帘会使用拉链来实现开合功能。该机器可以将拉链与窗帘的布料进行紧密的捆绑，确保拉链的拉动顺畅，同时也提高了窗帘的整体美观度。
   • 床上用品生产：在一些特殊的床上用品，如带有拉链的被套、枕套等，需要使用到拉链。全自动超声波拉链点切捆绑机可以快速地将拉链进行加工，然后与床上用品的布料进行缝合，提高生产效率和产品质量。
5. 其他行业：
   • 汽车内饰生产：汽车座椅、内饰等部分可能会用到拉链，例如汽车座椅的套子、储物袋等。这种机器可以对拉链进行精确的加工，使其与汽车内饰的材料和设计相匹配，提高汽车内饰的品质和舒适性。
   • 医疗用品生产：一些医疗用品，如手术衣、医疗袋等，也会使用到拉链。全自动超声波拉链点切捆绑机可以在保证卫生和安全的前提下，对拉链进行快速的加工，满足医疗用品的生产需求。
   • Garment manufacturing industry:
     • Top production: In the production of jackets, trench coats, down jackets and other tops, zippers are often used. The machine can efficiently and accurately cut and tie zippers, ensure that the size and installation position of zippers are accurate, and improve the production efficiency and quality of tops. For example, in the mass production of outdoor jackets, a large number of high-quality zippers are required. This machine can quickly complete the processing of zippers to meet production needs.
     • Pants production: For jeans, sweatpants and other pants, the zipper is an important accessory. The fully automatic ultrasonic zipper point-cutting and binding machine can quickly cut and bind the zipper of the appropriate length, and then install it on the pants to ensure that the zipper part of the pants is firm and beautiful.
     Children's clothing production: Children's clothing requires high safety and comfort for zippers. The machine can precisely control the cutting position and binding strength of zippers to ensure the quality of children's zippers and avoid harm to children.
     2. Luggage manufacturing industry:
     • Suitcase production: The zipper of the suitcase needs to have high strength and durability. The fully automatic ultrasonic zipper point cutting and binding machine can accurately cut the zipper, so that the length of the zipper matches the size of the suitcase perfectly, and the zipper is tightly combined with the fabric of the suitcase through binding, improving the overall quality and service life of the suitcase.
     • Backpack production: The zipper on the backpack usually needs to withstand a large tensile force, so the installation requirements of the zipper are higher. This machine can firmly tie the zipper to the fabric of the backpack to ensure that the zipper will not fall off or be damaged easily during use, meeting the needs of the backpack.
     • Handbag production: The design of handbags pays attention to aesthetics and details, and requires high processing accuracy of zippers. The fully automatic ultrasonic zipper point cutting and binding machine can precisely control the point cutting length and binding position of zippers, so that the zipper is coordinated with the overall design of the handbag, and the quality and grade of the handbag are improved.
     3. Footwear manufacturing:
     • Sneaker production: Zippers are often used in the shoe mouth, tongue and other parts of sports shoes for easy wearing and taking off. The machine can quickly cut and tie the zippers, and then install them on sports shoes to improve the production efficiency and wearing comfort of sports shoes.
     • Leather shoe production: Some high-end leather shoes also use zippers to increase the design sense and practicality of the shoes. The fully automatic ultrasonic zipper point cutting and binding machine can accurately process the zipper to match the material and style of the leather shoes, and improve the quality and grade of the leather shoes.
     4. Household goods manufacturing:
     • Curtain production: Some high-end curtains use zippers to achieve the opening and closing function. The machine can tightly bind the zipper with the fabric of the curtain to ensure the smooth pulling of the zipper, and also improve the overall aesthetics of the curtain.
     • Bedding production: In some special bedding, such as quilt covers with zippers, pillowcases, etc., zippers need to be used. The fully automatic ultrasonic zipper point cutting and binding machine can quickly process zippers, and then sew them with bedding fabrics to improve production efficiency and product quality.
     5. Other industries:
     • Automotive interior production: Zippers may be used in car seats, interiors, etc., such as car seat covers, storage bags, etc. This machine can precisely process zippers to match the materials and designs of car interiors, improving the quality and comfort of car interiors.
     • Medical supplies production: Some medical supplies, such as surgical gowns, medical bags, etc., also use zippers. The fully automatic ultrasonic zipper point cutting and binding machine can quickly process zippers under the premise of ensuring hygiene and safety to meet the production needs of medical supplies.