全自动拉链点切捆绑机(双条)Automatic zipper point cutting bundling machine(Dual Strip)

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全自动拉链点切捆绑机(双条) 

Automatic zipper point cutting bundling machine(Dual Strip)

 

功能特点 Features

可适用于背包,手袋,箱包,成衣的拉链织带剪切,点印。按一定的条数量进行捆绑

It can be used for cutting and dot printing of zipper webbing for backpacks, handbags, luggage and garments. Bundle by a certain number of bars

内置可设多段距离尺寸,并可随意更改,方便控制;内置组存储记忆,方便快捷存储调用节省时间

Built-in multi-segment distance size can be set, and can be changed at will, easy to control; built-in group storage memory, convenient and quick storage and recall to save time

可按客户的要求设定捆绑数量

The number of bundles can be set according to customer requirements

机器送料长度可以根据客户需求来定机器标配长度

1-10 米 The feeding length of the machine can be determined according to customer needs. The standardlength of the machine is 1-10 meters 

设备无需人工收料。自动收料捆绑

The equipment does not require manual material collection. Automatic material collection and 

技术参数 Technical Parameters 

型号model

JS-LLDQ-UT1/K2

电压Welta

AC220V

气压Alr pressure

0.5-0.6 MPa

裁切方式

Cutting

自动遍频超声波系统

Auto frequency tracing ultrasonic system

功率Power

1900W

系统System

可编程系统Programmable system

驱动Drive

伺服闭环系统Programmable system

缝制Sewing

 

感切角度 Cutting angle

直裁

cut straight

作业宽 Working width

宽度20-50MM长度10-1800MM

Width 20-50MM,length 10-1800MM

体积

Wolume

长1900MM*宽500MM*高1700MMMLengt 1900MM'Width 500MM'Height 1700MM

重量Weight

268KG

产能

Capacity

长度500MM为例,拉链每边点9个记号  ,同时生产2,每分钟产能40-50

The length of 500MM for example, zipper each side point 9 marks, simultaneous production of 2 pieces, 40-50 pieces per minute capacity.

1.高效生产

    • 双条同步处理:能够同时对两条拉链进行点切和捆绑操作,相比单条拉链的处理设备,工作效率翻倍提升。在大规模生产或对生产效率要求较高的场景下,可显著缩短生产周期,提高整体产量。
    • 自动化连续作业:从拉链的送料、定位、点切到捆绑等一系列操作均由机器自动完成,无需人工干预,减少了操作环节之间的停顿和等待时间,实现了连续、高效的生产过程。
  1. 加工精度高
    • 精准点切:采用先进的技术,如超声波切割等,能够精确地按照设定的尺寸和位置对拉链进行点切,切口整齐、无毛边、不散边,保证了每条拉链的切割长度和角度的准确性,提高了产品的一致性5
    • 准确捆绑:捆绑位置和力度精准可控,可确保两条拉链在捆绑后的位置准确、牢固,不会出现松散、移位等问题,满足了高质量产品的生产要求。
  2. 操作简便
    • 智能控制系统:配备智能化的控制系统,操作人员只需在操作界面上输入相关的参数,如点切长度、捆绑力度等,机器即可自动按照设定的程序进行操作,大大降低了对操作人员技能水平的要求2
    • 易于调试和维护:机器的结构设计合理,各部件之间的连接和安装方便,当需要进行调试或维护时,操作人员可以轻松地进行操作,节省了时间和精力。
  3. 适用范围广
    • 多种拉链材质适用:无论是塑料拉链、金属拉链还是尼龙拉链等不同材质的拉链,都能够在该机器上进行点切和捆绑操作,具有较强的通用性。
    • 满足不同产品需求:可适用于各种需要使用双条拉链的产品,如服装、箱包、家纺等,能够满足不同行业和产品的多样化加工需求。
  4. 节省成本
    • 人力成本降低:自动化的生产方式减少了对人工的依赖,一台机器可以替代多名工人的操作,大大降低了企业的人力成本。
    • 材料利用率提高:精准的点切和捆绑操作可以减少材料的浪费,提高拉链的利用率,从而降低了原材料成本。
  5. 安全可靠
    • 安全防护装置:机器配备了多种安全防护装置,如紧急停止按钮、安全防护门等,能够有效防止操作人员在操作过程中发生意外事故,保障了人员的安全3
    • 稳定的运行性能:采用高质量的零部件和先进的制造工艺,保证了机器的稳定性和可靠性,减少了设备故障的发生概率,降低了因设备故障而导致的生产中断和维修成本
    • The advantages of the fully automatic zipper point cutting and binding machine (double strip) are mainly reflected in the following aspects:
      1. Efficient production 7:
      • Double-strip synchronous processing: It can perform point-cutting and binding operations on two zippers at the same time, which doubles the work efficiency compared to the processing equipment of a single zipper. In large-scale production or scenarios with high production efficiency requirements, the production cycle can be significantly shortened and the overall output can be increased.
      • Automated continuous operation: A series of operations, such as feeding, positioning, point cutting, and binding of zippers, are automatically completed by the machine without manual intervention, reducing the pause and waiting time between operation links, and achieving a continuous and efficient production process.
      2. High processing accuracy:
      • Precise point cutting: The use of advanced technology, such as ultrasonic cutting, can accurately cut the zipper according to the set size and position, with neat incisions, no burrs, and no loose edges, ensuring the accuracy of the cutting length and angle of each zipper, and improving the consistency of the product5.
      • Accurate binding: The binding position and strength are accurately and controllable, which can ensure that the position of the two zippers after binding is accurate and firm, and there will be no problems such as looseness or displacement, meeting the production requirements of high-quality products.
      3. Easy to operate:
      • Intelligent control system: Equipped with an intelligent control system, the operator only needs to enter relevant parameters on the operation interface, such as cutting length, binding strength, etc., and the machine can automatically operate according to the set program, which greatly reduces the requirement for the operator's skill level2.
      • Easy to debug and maintain: The structure of the machine is well designed, and the connection and installation between various components are convenient. When it is necessary to debug or maintain, the operator can easily operate it, saving time and effort.
      4. Wide range of applications:
      • A variety of zipper materials are suitable: whether it is a plastic zipper, a metal zipper, or a nylon zipper, zippers of different materials can be cut and tied on this machine, providing strong versatility.
      • Meet the needs of different products: It can be applied to a variety of products that require the use of double zippers, such as clothing, bags, home textiles, etc., to meet the diverse processing needs of different industries and products.
      5. Cost savings:
      • Reduced labor costs: Automated production methods reduce reliance on labor, allowing one machine to replace the operation of multiple workers, greatly reducing the labor cost of enterprises.
      • Improved material utilization: Precise point-cutting and binding operations can reduce material waste and improve the utilization rate of zippers, thereby reducing raw material costs.
      6. Safe and reliable:
      • Safety protection devices: The machine is equipped with a variety of safety protection devices, such as emergency stop buttons, safety doors, etc., which can effectively prevent the operator from accidents during operation and ensure the safety of personnel.
      • Stable operating performance: The use of high-quality components and advanced manufacturing processes guarantees the stability and reliability of the machine, reducing the probability of equipment failure, and reducing production interruptions and maintenance costs due to equipment failure

1.服装制造行业

    • 外套生产:一些秋冬季节的厚外套,如风衣、棉衣、羽绒服等,为了增加保暖性和穿着的便利性,可能会采用双条拉链的设计。全自动拉链点切捆绑机可高效、精准地完成这类外套拉链的点切和捆绑,确保拉链安装牢固且尺寸准确,提升服装的品质和功能性。
    • 裤装生产:部分特殊款式的裤子,如工装裤、一些运动裤等,会在门襟处或侧缝处使用双条拉链,方便穿脱和调节裤型。该机器能够快速处理这类裤子所需的双条拉链,满足服装生产的需求。
    • 特殊功能服装生产:例如一些具有防水、防风等特殊功能的户外服装,其拉链的安装要求较高,需要保证拉链的密封性和牢固性。全自动拉链点切捆绑机可以精确地对双条拉链进行加工,确保服装的特殊功能不受影响。
  1. 箱包制造行业
    • 背包生产:许多背包在主袋口或侧袋口会使用双条拉链,以增强背包的密封性和安全性,同时也方便使用者取放物品。这种机器能够为背包生产提供高质量的双条拉链加工,使背包的拉链部分更加耐用和美观2
    • 旅行箱生产:旅行箱的拉链是其重要的组成部分,一些高端旅行箱会采用双条拉链设计,以提高旅行箱的抗拉力和防盗性能。全自动拉链点切捆绑机可以快速、准确地完成旅行箱双条拉链的加工,提高旅行箱的生产效率和质量。
    • 手提包生产:部分手提包为了设计的独特性或使用的便利性,会在包口处使用双条拉链。该机器能够满足手提包生产中对双条拉链的加工需求,为手提包的生产提供技术支持。
  2. 家居用品行业
    • 床上用品生产:一些特殊的床上用品,如带有隐藏式拉链的床垫套、枕套等,可能会使用双条拉链来增加拉链的隐蔽性和牢固性。全自动拉链点切捆绑机可以为床上用品生产提供高效的双条拉链加工服务,提高生产效率和产品质量。
    • 窗帘生产:部分高档窗帘会采用双条拉链来连接窗帘布和窗帘轨道,使窗帘的开合更加顺畅。这种机器能够准确地对双条拉链进行点切和捆绑,满足窗帘生产的需求。
  3. 体育用品行业
    • 运动装备生产:一些运动装备,如运动护具、运动背包等,可能会使用双条拉链来增加装备的密封性和牢固性。全自动拉链点切捆绑机可以为这些运动装备的生产提供高质量的双条拉链加工,提高运动装备的性能和使用寿命。
    • 运动鞋生产:部分运动鞋在鞋舌或鞋帮处会使用双条拉链,以方便穿脱和调节鞋子的松紧度。该机器能够精确地对双条拉链进行加工,满足运动鞋生产的需求。
  4. 其他行业
    • 防护用品生产:一些防护用品,如防护服、防护手套等,可能会使用双条拉链来增加防护用品的密封性和防护性能。全自动拉链点切捆绑机可以为防护用品生产提供可靠的双条拉链加工,确保防护用品的质量和安全性。
    • 舞台道具和演出服装生产:在舞台表演中,一些特殊的道具和演出服装可能会使用双条拉链来实现特殊的效果或方便演员的穿脱。这种机器能够满足舞台道具和演出服装生产中对双条拉链的个性化加工需求
    • Automatic zipper point cutting and binding machine (double strip) is mainly used in the following scenarios:
      1. Garment manufacturing industry 2:
      • Coat production: Some thick coats in autumn and winter, such as trench coats, cotton coats, down jackets, etc., may be designed with double zippers in order to increase warmth retention and wear convenience. The fully automatic zipper point cutting and binding machine can efficiently and accurately complete the point cutting and binding of such coat zippers, ensuring that the zipper is firmly installed and the size is accurate, and improving the quality and functionality of the clothing.
      • Pants production: Some special styles of pants, such as overalls, some sweatpants, etc., will use double zippers at the placket or side seams to facilitate wearing, taking off and adjusting the pants type. The machine can quickly process the double zippers required for such pants to meet the needs of clothing production.
      • Special function clothing production: For example, some outdoor clothing with special functions such as waterproof and windproof, the installation requirements of the zipper are high, and the sealing and firmness of the zipper need to be guaranteed. The fully automatic zipper point cutting and binding machine can accurately process the double zipper to ensure that the special functions of the clothing are not affected.
      2. Luggage manufacturing industry:
      • Backpack production: Many backpacks use double zippers at the main or side pockets to enhance the sealing and safety of the backpack, and also to facilitate users to pick and place items. This machine can provide high-quality double zipper processing for backpack production, making the zipper part of the backpack more durable and aesthetic2.
      • Suitcase production: The zipper of the suitcase is an important part of it. Some high-end suitcases will use a double zipper design to improve the tensile resistance and anti-theft performance of the suitcase. The fully automatic zipper point cutting and binding machine can quickly and accurately complete the processing of the double zipper of the suitcase, improving the production efficiency and quality of the suitcase.
      • Handbag production: Some handbags use double zippers at the mouth for uniqueness of design or convenience of use. This machine can meet the processing needs of double zippers in handbag production and provide technical support for handbag production.
      3. Household goods industry:
      • Bedding production: Some special bedding, such as mattress covers with hidden zippers, pillowcases, etc., may use double zippers to increase the concealment and firmness of the zipper. The fully automatic zipper point cutting and binding machine can provide efficient double zipper processing services for bedding production, improving production efficiency and product quality.
      • Curtain production: Some high-end curtains use double zippers to connect the curtain cloth and curtain track, making the opening and closing of the curtains smoother. This machine can accurately cut and tie the double zippers to meet the needs of curtain production.
      4. Sporting goods industry:
      • Sports equipment production: Some sports equipment, such as sports protective gear, sports backpacks, etc., may use double zippers to increase the sealing and firmness of the equipment. The fully automatic zipper point cutting and binding machine can provide high-quality double zipper processing for the production of these sports equipment, improving the performance and service life of sports equipment.
      • Sneaker production: Some sports shoes use double zippers at the tongue or upper to facilitate wearing and taking off and adjusting the tightness of the shoes. The machine can accurately process double zippers to meet the needs of sports shoe production.
      5. Other industries:
      • Production of protective equipment: Some protective equipment, such as protective clothing, protective gloves, etc., may use double zippers to increase the sealing and protective performance of protective equipment. The fully automatic zipper point cutting and binding machine can provide reliable double zipper processing for the production of protective equipment to ensure the quality and safety of protective equipment.
      • Stage props and costumes production: In stage performances, some special props and costumes may use double zippers to achieve special effects or facilitate the actors' wearing and taking off. This machine can meet the personalized processing needs of double zippers in the production of stage props and costumes