全自动超声波多角度切带捆绑机Auto Ultrasonic Multi-angle Belt Cutting Machine

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全自动超声波多角度切带捆绑机 

Auto Ultrasonic Multi-angle Belt Cutting Machine 

功能特点 Features

可适用于衣服配料,背包,手袋,鞋类及适合其他特殊用途

It can be used for clothing ingredients, backpacks, handbags, shoes and other special purposes

主要用于背包,手袋,运动鞋的多角度织带剪切 Mainly used for multi-angle webbing shearing of backpacks, handbags and sports shoes

采用人机对话方式控制,人性化操作,易学,直角、斜角,全数 据驱动

Adopt man-machine dialogue control, humanized operation, easy to learn, right angle, oblique angle, full data drive

机器采用全自动追频系统,切口平整柔滑,不烧耗织带,无烟环保

The machine adopts automatic frequency tracking system, with smooth incision, no burning of ribbon, no smoke and environmental protection.

功能机器内有多种图形,每种图形单独有多组存储记忆,机器设有无料感应,警报自检,故障自检

There are many kinds of graphics in the functional machine, and each graphic has multiple groups of memory. The machine is equipped with no-material sensing, alarm self- checking and    fault self-checking 

技术参数 Technical Parameters 

型号model

JS-DJD-UT1/K1

电压Welta

AC220V

气压Alr pressure

0.5-0.6 MPa

裁切方式

Cutting

自动遍频超声波系统

Auto frequency tracing ultrasonic system

功率Power

1600W

系统System

可编程系统Programmable system

驱动Drive

伺服闭环系统Programmable system

缝制Sewing

 

感切角度 Cutting angle

斜切0-50

straightly,beveled by 0-50 dogroos

作业宽 Working width

宽度10-70MM长度10-1800MM

Width 10-70MM,length 10-1800MM

体积

Wolume

长1800MM*宽600MM*高1600MMLengt 1800MM'Width 600MM'Height 1600MM

重量Weight

265KG

产能

Capacity

长度500MM为例,每分钟产能15-20-

500MM in length as an example, 15-20-items per minute

1.切割方面的优势

    • 切割精度高
      • 利用超声波技术进行切割,振动频率高,能量集中,能够精确地按照设定的尺寸和角度进行切割,确保带子的切割长度和角度准确无误。例如在服装制造中,对于拉链带、装饰带等的切割精度要求较高,该机器可以很好地满足需求。
      • 切口整齐平滑,无毛边、不散边,不会出现传统切割方式可能产生的毛刺、脱线等问题,保证了带子的切割质量,使产品外观更加美观。
    • 切割角度多样化:可以实现多角度切割,如直切、斜切、燕尾切等,能够满足不同产品对带子形状的需求。无论是制作复杂的手工艺品,还是生产特殊形状的包装带,都能轻松完成切割任务,拓展了产品的设计空间和应用范围15
    • 切割速度快:自动化的送料和切割过程,大大提高了生产效率。相比传统的手工切割或半自动切割设备,全自动超声波多角度切带捆绑机能够在短时间内完成大量的切割工作,每分钟可完成较高数量的切割作业,例如每分钟可完成几十甚至上百次的切割(具体速度因设备型号和带子材质而异)4
    • 对材料的适应性强:适用于多种材料的切割,包括织带、丝带、塑料带、尼龙带等,对于不同材质的带子,都能保证良好的切割效果。无论是柔软的丝带还是坚韧的尼龙带,都可以在该机器上进行快速、准确的切割14
  1. 捆绑方面的优势
    • 捆绑牢固:采用专业的捆绑装置和技术,能够对切割后的带子进行快速、牢固的捆绑。捆绑力度均匀,不易松动,确保带子在运输、储存或使用过程中不会散开,保证了产品的完整性2
    • 操作简便:自动化的捆绑过程,只需设置好相关的参数,机器即可自动完成捆绑操作,无需人工过多干预。操作人员只需进行简单的培训,即可熟练掌握机器的操作方法,降低了对操作人员技能水平的要求。
    • 可调节性强:能够根据不同的带子尺寸、厚度和捆绑要求,灵活地调整捆绑的力度、位置和方式等参数,满足多样化的生产需求。例如,对于不同粗细的带子,可以调整捆绑的圈数和紧度,确保捆绑效果最佳。
  2. 综合性能优势
    • 自动化程度高:集切带和捆绑功能于一体,实现了从送料、切割到捆绑的全自动化操作,大大减少了人工操作的环节,降低了劳动强度,提高了生产效率。同时,自动化操作还可以减少人为因素对产品质量的影响,保证了产品的一致性7
    • 节能环保:超声波切割技术在工作过程中能耗较低,与传统的热切割或机械切割方式相比,能够节省能源。而且,该技术不会产生废气、废水等污染物,符合环保要求。
    • 设备稳定性好:采用优质的材料和先进的制造工艺,机器的结构坚固,运行稳定可靠。在长时间的工作过程中,不易出现故障,减少了设备的维护成本和停机时间,提高了设备的使用寿命。
    • The fully automatic ultrasonic multi-angle belt cutting and binding machine has many advantages, as follows:
      1. Advantages in cutting 146:
      • High cutting accuracy:
      • The use of ultrasonic technology for cutting, high vibration frequency, energy concentration, can accurately cut according to the set size and angle, to ensure that the cutting length and angle of the tape are accurate. For example, in clothing manufacturing, the cutting accuracy of zipper belts, decorative belts, etc. is high, and this machine can well meet the needs.
      • The incision is neat and smooth, with no burrs or loose edges, and there will be no burrs, off-line and other problems that may occur in traditional cutting methods, ensuring the cutting quality of the tape and making the appearance of the product more beautiful.
      • Diversified cutting angles: Multi-angle cutting can be realized, such as straight cutting, oblique cutting, dovetail cutting, etc., which can meet the needs of different products for the shape of the strip. Whether it is making complex handicrafts or producing special-shaped packaging tapes, it can easily complete the cutting task, expanding the design space and application range of the product15.
      • Fast cutting speed: The automated feeding and cutting process greatly improves production efficiency. Compared with traditional manual cutting or semi-automatic cutting equipment, the fully automatic ultrasonic multi-angle belt cutting machine can complete a large number of cutting jobs in a short time, and can complete a higher number of cutting jobs per minute, such as dozens or even hundreds of cuts per minute (the specific speed varies depending on the equipment model and tape material) 4.
      • Strong adaptability to materials: It is suitable for cutting a variety of materials, including webbing, ribbons, plastic belts, nylon belts, etc. For belts of different materials, good cutting results can be guaranteed. Whether it is a soft ribbon or a tough nylon belt, it can be cut quickly and accurately on this machine14.
      2. Advantages of bundling:
      • Firm binding: Professional binding devices and technologies are used to quickly and firmly bind the cut tape. The binding force is uniform and not easy to loosen, ensuring that the tape will not fall apart during transportation, storage or use, ensuring the integrity of the product2.
      • Easy to operate: The automated binding process only needs to set the relevant parameters, and the machine can automatically complete the binding operation without excessive manual intervention. The operator only needs simple training to master the operation method of the machine, reducing the requirement for the operator's skill level.
      • Strong adjustability: It can flexibly adjust the strength, position and method of binding according to different tape sizes, thicknesses and binding requirements to meet diverse production needs. For example, for different thicknesses of tape, the number and tightness of binding can be adjusted to ensure the best binding effect.
      3. Comprehensive performance advantages:
      • High degree of automation: It integrates cutting tape and binding functions, and realizes fully automated operation from feeding, cutting to binding, which greatly reduces manual operation links, reduces labor intensity, and improves production efficiency. At the same time, automated operation can also reduce the impact of human factors on product quality and ensure product consistency 7.
      • Energy saving and environmental protection: Ultrasonic cutting technology has low energy consumption during the working process, which can save energy compared with traditional thermal cutting or mechanical cutting methods. Moreover, the technology does not produce pollutants such as waste gas and wastewater, which meets environmental protection requirements.
      • Good equipment stability: Using high-quality materials and advanced manufacturing processes, the machine's structure is sturdy and the operation is stable and reliable. During long-term work, it is not easy to malfunction, reducing equipment maintenance costs and downtime, and improving the service life of the equipment.
    • 服装辅料加工:可用于切割和捆绑服装上的各种带子,如腰带、肩带、吊带等。根据服装的设计需求,将带子切割成不同的长度和角度,然后进行捆绑,确保其在服装上的牢固性和美观性。例如,在一些时尚女装中,独特的肩带设计需要用到多角度切带捆绑机来实现。
    • 制鞋制帽:在鞋子和帽子的生产中,该机器可用于切割和捆绑鞋带头、帽带等部件。可以精确地将带子切割成合适的尺寸,并进行快速捆绑,提高生产效率。比如运动鞋的鞋带、帽子的调节带等都可以用这种机器进行加工。
  1. 包装行业
    • 礼品包装:对于礼品盒、礼品袋等的包装,常常需要使用丝带或彩带进行装饰和捆绑。全自动超声波多角度切带捆绑机可以将丝带切割成各种漂亮的角度和形状,如斜角、燕尾形等,然后捆绑在礼品上,增加礼品的美观度和精致感
    • Garment accessories processing: It can be used to cut and tie various straps on clothing, such as belts, shoulder straps, suspenders, etc. According to the design requirements of clothing, the straps are cut into different lengths and angles, and then tied to ensure their firmness and aesthetics on clothing. For example, in some fashionable women's clothing, the unique shoulder strap design requires the use of a multi-angle cutting belt binding machine to achieve.
      • Shoe and hat making: In the production of shoes and hats, this machine can be used to cut and tie parts such as shoelace heads and hat straps. The straps can be accurately cut into the right size and quickly tied to improve production efficiency. For example, shoelaces for sports shoes, adjustment straps for hats, etc. can be processed by this machine.
      2. Packaging industry:
      • Gift packaging: For the packaging of gift boxes, gift bags, etc., ribbons or ribbons are often used for decoration and binding. The fully automatic ultrasonic multi-angle belt cutting and binding machine can cut the ribbon into various beautiful angles and shapes, such as bevel, dovetail, etc., and then bind it on the gift to increase the aesthetics and delicacy of the gift