全自动超声波拉链点切机 

Full-automatic ultrasonic zipper point cutting 

功能特点 Features

适用于背包、箱包的拉链点切割

Zippers for backpacks and bags.Point cutting

机器两大功能：一：机器自动点（记号）并切断一次完成，可以节约两道工序两个人手，完全替代人手画线，快速精准

Two functions of the machine: First, the machine automatically points (marks) and cuts it off once, which can save two hands in two processes, completely replace hand drawing, and is fast and accurate.

内置可设多段距离尺寸， 并可随意更改，方便控 制； 内置组存储记忆， 方便快捷存储调用节省时间

Built-in multi-distance dimensions can be set, and can be changed at will for easy control; Built-in group storage memory, convenient and quick storage calls save time

机器送料长度可以根据客户需求来定机器标配长度1-10 米  

The feeding length of the machine can be determined according to thecustomer's requirements. The standard length of the machine is 1-10m 

技术参数 Technical Parameters 

1. 切割质量高
   • 切口整齐：利用超声波高频振动能量进行切割，切口平整光滑，不会出现传统切割方式可能产生的毛刺、锯齿等问题，使拉链的切割边缘非常整齐，保证了产品的外观质量。
   • 精度准确：配备高精度的传感器和定位系统，能够精确地识别拉链的位置和长度，确保点切的位置准确无误，有效避免了切割偏差，提高了产品的一致性。对于一些对拉链切割精度要求较高的产品，如高档服装、皮具等，这一优势尤为重要。
   • 不散边：超声波切割产生的热量会使拉链材料的边缘瞬间熔化并重新凝固，从而形成一种密封的边缘，避免了材料的散边现象，使拉链更加耐用。
2. 生产效率高：
   • 自动化操作：实现了拉链的自动送料、点切和收集等全流程操作，无需人工干预，大大节省了人力成本，同时也提高了生产效率。与传统的手工切割或半自动切割方式相比，全自动超声波拉链点切机能够在短时间内完成大量的切割任务，满足大规模生产的需求2。
   • 高速切割：超声波技术使得切割速度非常快，能够在短时间内完成对拉链的切割，进一步提高了生产效率。而且设备可以连续运行，减少了设备的停机时间，提高了设备的利用率。
3. 适用范围广：
   • 材料适应性强：可以适用于不同类型、规格和材质的拉链，如尼龙拉链、塑料拉链、金属拉链等，都能够进行有效的切割。对于一些特殊材质的拉链，如具有涂层或特殊处理的拉链，超声波切割也能够保持良好的切割效果。
   • 切割方式多样：不仅可以进行直线切割，还可以根据需要进行曲线切割、斜角切割等多种切割方式，满足不同产品对拉链形状和尺寸的要求。
4. 节能环保：
   • 能耗低：超声波切割所需要的能量相对较低，与传统的切割设备相比，能够节省大量的能源。在长期的生产过程中，这一优势可以降低企业的生产成本。
   • 无污染：超声波切割过程中不会产生粉尘、废气等污染物，对环境非常友好。同时，也减少了对操作人员的健康危害，符合现代企业的环保要求。
5. 设备稳定性好：
   • 结构设计合理：整机结构紧凑，机械部件坚固耐用，能够保证设备在长时间的运行过程中保持稳定的性能。设备的关键部件采用优质的材料和先进的制造工艺，提高了设备的可靠性和使用寿命。
   • 故障自诊断功能：配备了先进的控制系统，具有故障自诊断和报警功能，能够及时发现设备的故障并进行提示，方便操作人员进行维修和保养，减少了设备的停机时间，High cutting quality 4:
     • Neat incision: Using ultrasonic high-frequency vibration energy for cutting, the incision is flat and smooth, and there will be no burrs, serrations and other problems that may occur in traditional cutting methods, so that the cutting edge of the zipper is very neat, ensuring the appearance quality of the product.
     • Accurate accuracy: Equipped with high-precision sensors and positioning systems, it can accurately identify the position and length of the zipper, ensuring that the position of the point cut is accurate, effectively avoiding the cutting deviation and improving the consistency of the product. For some products that require high-end zipper cutting accuracy, such as high-end clothing, leather goods, etc., this advantage is particularly important.
     • Non-loose edge: The heat generated by ultrasonic cutting will instantly melt and re-solidify the edge of the zipper material, thus forming a sealed edge, avoiding the phenomenon of loose edge of the material and making the zipper more durable.
     2. High production efficiency:
     • Automated operation: The whole process operation of automatic feeding, point cutting and collection of zippers is realized without manual intervention, which greatly saves labor costs and improves production efficiency. Compared with traditional manual cutting or semi-automatic cutting methods, the fully automatic ultrasonic zipper point cutting machine can complete a large number of cutting tasks in a short time to meet the needs of large-scale production2.
     • High-speed cutting: Ultrasonic technology makes the cutting speed very fast, and can complete the cutting of the zipper in a short time, further improving the production efficiency. And the equipment can run continuously, reducing the downtime of the equipment and improving the utilization rate of the equipment.
     3. Wide range of applications:
     • Strong material adaptability: It can be applied to zippers of different types, specifications and materials, such as nylon zippers, plastic zippers, metal zippers, etc., and can be effectively cut. For zippers of some special materials, such as those with coating or special treatment, ultrasonic cutting can also maintain a good cutting effect.
     • Various cutting methods: not only linear cutting, but also curve cutting, oblique angle cutting and other cutting methods can be carried out according to needs to meet the requirements of different products for the shape and size of zippers.
     4. Energy conservation and environmental protection:
     • Low energy consumption: Ultrasonic cutting requires relatively low energy, which can save a lot of energy compared with traditional cutting equipment. In the long-term production process, this advantage can reduce the production cost of enterprises.
     • No pollution: No dust, exhaust gas and other pollutants are generated during the ultrasonic cutting process, which is very friendly to the environment. At the same time, it also reduces the health hazards to operators and meets the environmental protection requirements of modern enterprises.
     5. Equipment stability is good:
     • Reasonable structural design: The whole machine has a compact structure and strong and durable mechanical components, which can ensure the stable performance of the equipment during long-term operation. The key components of the equipment use high-quality materials and advanced manufacturing processes, which improves the reliability and service life of the equipment.
     • Fault self-diagnosis function: Equipped with an advanced control system, with fault self-diagnosis and alarm functions, it can detect equipment faults in time and provide prompts, which is convenient for operators to repair and maintain, reducing equipment downtime and improving production efficiency.提高了生产效率。
   •  

1.服装制造行业：

1. • 上衣生产：在衬衫、夹克、风衣等上衣的制作中，拉链是常用的配件。全自动超声波拉链点切机可用于精确切割和加工上衣拉链，确保拉链的长度和形状符合设计要求，使拉链与服装完美匹配，提升服装的整体品质和美观度。比如，一些时尚品牌的外套，对拉链的切割精度和质量要求很高，使用该设备能够满足需求。
   • 裤装生产：裤子的前门襟、口袋等部位可能会使用到拉链。该设备可以快速、准确地对这些拉链进行点切，保证裤子的拉链安装牢固、使用顺畅，同时提高生产效率，降低人工操作带来的误差。
   • 童装生产：童装对于拉链的安全性和舒适性要求更高，全自动超声波拉链点切机能够确保拉链的切口整齐、无毛刺，避免划伤儿童的皮肤。并且，该设备的高精度切割可以保证童装拉链的尺寸准确，方便儿童穿脱。
2. 箱包制造行业：
   • 旅行箱生产：旅行箱的拉链是保证箱体密封性和安全性的重要部件。全自动超声波拉链点切机可以根据旅行箱的设计需求，切割出不同长度和形状的拉链，并且保证切口的质量，使拉链在使用过程中不易损坏、卡顿。例如，一些高端旅行箱品牌会使用该设备来加工拉链，以提升产品的品质和竞争力。
   • 背包生产：背包的拉链需要具备良好的耐用性和顺滑性。该设备能够精确地切割背包拉链，使其与背包的面料完美结合，同时保证拉链的强度和使用寿命，满足消费者对于背包质量的要求。
   • 手提包生产：手提包的设计注重细节和美观度，拉链的质量和切割精度直接影响到手提包的整体效果。全自动超声波拉链点切机可以切割出精致的拉链，为手提包的设计增添亮点，提高产品的附加值。
3. 家居用品行业：
   • 窗帘制作：一些高档窗帘会使用拉链来实现开合功能。该设备可以根据窗帘的尺寸和设计要求，切割出合适长度的拉链，并保证拉链的质量和稳定性，使窗帘的使用更加方便、美观。
   • 床上用品生产：部分床上用品，如被套、枕套等，可能会使用拉链来方便拆卸和清洗。全自动超声波拉链点切机能够快速、准确地切割出床上用品所需的拉链，提高生产效率，同时保证拉链的质量和使用效果。
4. 体育用品行业：
   • 运动服装生产：运动服装对拉链的要求较高，需要具备轻便、耐用、防水等特性。全自动超声波拉链点切机可以根据运动服装的设计需求，选择合适的拉链材料进行切割和加工，确保拉链与运动服装的性能相匹配，提高运动员的穿着体验。
   • 运动装备生产：一些运动装备，如运动背包、运动手套等，也会使用到拉链。该设备能够为这些运动装备提供高质量的拉链切割服务，保证装备的使用性能和安全性。
5. 汽车内饰行业：
   • 汽车座椅生产：汽车座椅的套子可能会使用拉链来方便安装和拆卸。全自动超声波拉链点切机可以切割出符合汽车座椅尺寸和形状要求的拉链，并且保证拉链的质量和耐用性，满足汽车内饰的高品质要求。
   • 汽车内饰配件生产：汽车内饰中的一些储物袋、遮阳板等配件也可能会用到拉链。该设备能够为这些配件提供精确的拉链切割服务，使配件的使用更加方便、实用
   • Automatic ultrasonic zipper cutting machine has a wide range of application scenarios, including the following aspects:
     1. Garment manufacturing industry:
     • Top production: In the production of shirts, jackets, trench coats and other tops, zippers are commonly used accessories. The fully automatic ultrasonic zipper point cutting machine can be used to accurately cut and process top zippers, ensuring that the length and shape of zippers meet the design requirements, so that zippers are perfectly matched with clothing, and enhance the overall quality and aesthetics of clothing. For example, some fashion brand coats have high requirements on the cutting accuracy and quality of zippers. The use of this equipment can meet the needs.
     • Pants production: Zippers may be used in the front placket, pockets and other parts of pants. The device can quickly and accurately cut these zippers to ensure that the zippers of pants are firmly installed and used smoothly, while improving production efficiency and reducing errors caused by manual operation.
     • Children's clothing production: Children's clothing has higher requirements for the safety and comfort of zippers. The automatic ultrasonic zipper point cutting machine can ensure that the incision of the zipper is neat and burr-free, avoiding scratching children's skin. And, the high-precision cutting of this equipment can ensure that the size of the children's clothing zipper is accurate, which is convenient for children to wear and take off.
     2. Luggage manufacturing industry:
     • Suitcase production: The zipper of the suitcase is an important part to ensure the sealing and safety of the box. The fully automatic ultrasonic zipper point cutting machine can cut zippers of different lengths and shapes according to the design requirements of the suitcase, and ensure the quality of the incision, so that the zipper is not easy to be damaged or stuck during use. For example, some high-end suitcase brands will use this equipment to process zippers to improve the quality and competitiveness of the products.
     • Backpack production: The zipper of the backpack needs to have good durability and smoothness. The equipment can accurately cut the zipper of the backpack to make it perfectly combined with the fabric of the backpack, while ensuring the strength and service life of the zipper to meet consumers' requirements for the quality of the backpack.
     • Handbag production: The design of handbags pays attention to details and aesthetics. The quality and cutting accuracy of zippers directly affect the overall effect of handbags. The fully automatic ultrasonic zipper point cutting machine can cut exquisite zippers, adding highlights to the design of handbags and improving the added value of products.
     3. Household goods industry:
     • Curtain production: Some high-end curtains use zippers to achieve opening and closing functions. This equipment can cut out the appropriate length of zippers according to the size and design requirements of the curtains, and ensure the quality and stability of the zippers, making the use of curtains more convenient and beautiful.
     • Bedding production: Some bedding, such as quilt covers, pillowcases, etc., may use zippers to facilitate disassembly and cleaning. The fully automatic ultrasonic zipper point cutting machine can quickly and accurately cut out the zippers required for bedding, improving production efficiency while ensuring the quality and use effect of zippers.
     4. Sporting goods industry:
     • Sportswear production: Sportswear has high requirements for zippers, which need to be lightweight, durable, waterproof and other characteristics. The fully automatic ultrasonic zipper point cutting machine can select the appropriate zipper material for cutting and processing according to the design requirements of sportswear to ensure that the zipper matches the performance of sportswear and improves the wearing experience of athletes.
     • Sports equipment production: Some sports equipment, such as sports backpacks, sports gloves, etc., also use zippers. The equipment can provide high-quality zipper cutting services for these sports equipment to ensure the performance and safety of the equipment.
     5. Automotive interior industry:
     • Car seat production: The cover of the car seat may use a zipper to facilitate installation and removal. The fully automatic ultrasonic zipper point cutting machine can cut a zipper that meets the size and shape requirements of the car seat, and guarantees the quality and durability of the zipper to meet the high quality requirements of the car interior.
     • Production of automotive interior accessories: Zippers may also be used in some storage bags, sun visors and other accessories in automotive interiors. The equipment can provide accurate zipper cutting services for these accessories, making the use of accessories more convenient and practical