全自动超声波织带折尾套结机Automatic Ultrasonic Ribbon Folding Tail Tackling

分享
 
 

全自动超声波织带折尾套结机 

Automatic Ultrasonic Ribbon Folding Tail Tackling 

功能特点 Features

可适用于衣服配料,背包,手袋,鞋类及适合其他特殊用途

It can be used for clothing ingredients, backpacks, handbags, shoes and other special purpo

主要用于背包织带的折尾车缝

Mainly used for folding tail sewing of backpack webbing

主要应用于箱包背包等各种织带折尾缝制

Mainly used for sewing the tail of various webbing such as bags and backpacks

机器采用全自动追频系统,切口平整柔滑,不烧耗织带,无烟环 保

The machine adopts automatic frequency tracking system, with smooth incision, no burning of ribbon, no smoke and environmental protection

机器多组存储记忆故障断线自动检测自动报警提示

Automatic detection and alarm prompt of broken wires due to multi-group memory failure of the machine 

技术参数 Technical Parameters 

型号model

JS-TJJ/ZW-UT1

电压Welta

AC220V

气压Alr pressure

0.5-0.6 MPa

裁切方式

Cutting

自动遍频超声波系统

Auto frequency tracing ultrasonic system

功率Power

1200W

系统System

可编程系统Programmable system

驱动Drive

伺服闭环系统Programmable system

缝制Sewing

打枣车Bartack machine

感切角度 Cutting angle

直裁

cut straight

作业宽 Working width

宽度12-35MM长度100-1000MM对折长度10-

50MM Wdth12-35MML length 10- 1000MM,folding lergth10-50MM

体积

Wolume

长1600MM*宽750MM*高1450MMLengt 1600MM'Width 750MM'Height 1450MM

重量Weight

272KG

产能

Capacity

长度500MM为例,每分钟产能13-18

13-18 pleces per minute for 500MM length (as an example)

  1. 生产效率方面
    • 高效自动化操作:设备能够自动完成织带的折尾和套结工作,无需人工进行繁琐的操作步骤,大大节省了操作时间,提高了生产效率。例如在大规模的箱包生产中,能够快速处理大量的织带,满足生产需求。
    • 连续工作能力强:可以长时间连续运行,不受人工疲劳等因素的影响,能够保持稳定的生产速度和工作质量,进一步提升了整体的生产效率。
  2. 加工质量方面
    • 精准的折尾和套结:利用超声波技术,对折尾的位置、角度和长度等参数能够进行精确控制,确保折尾的一致性和准确性。套结的位置和针脚也非常精准,使得产品的外观更加整齐、美观,质量更加可靠。比如在高端箱包的生产中,对织带折尾套结的质量要求很高,该设备能够很好地满足这一需求。
    • 减少材料损耗:超声波技术在加工过程中对材料的作用较为柔和,能够减少对织带材料的损伤和浪费。同时,精准的加工也避免了因操作失误等原因导致的材料浪费,降低了生产成本。
  3. 操作便捷性方面
    • 易于操作和调试:设备通常配备了智能化的控制系统,操作界面简单易懂,操作人员经过简单的培训即可上手操作。而且在生产不同规格的产品时,调试过程也相对简便,能够快速切换生产模式。
    • 自动化的故障检测和报警:当设备出现故障或异常情况时,能够自动检测并发出报警提示,方便操作人员及时发现和解决问题,减少设备的停机时间,提高设备的可靠性和稳定性。
  4. 适用范围方面
    • 适用于多种织带材料:无论是普通的织带材料,还是一些特殊材质的织带,如尼龙、聚酯纤维等,都能够很好地进行折尾套结加工,具有广泛的适用性。这使得企业在生产不同类型的箱包产品时,无需更换设备,降低了设备投资成本。
    • 可满足多样化的设计需求:能够根据不同的产品设计要求,灵活地调整折尾的形状、套结的样式等,满足市场上多样化的产品需求,为企业提供了更多的设计空间和创新可能性。
    • In terms of production efficiency:
      • Efficient automated operation: The equipment can automatically complete the folding and nesting of webbing, eliminating the need for manual tedious operation steps, which greatly saves operation time and improves production efficiency. For example, in large-scale luggage production, a large number of webbing can be quickly processed to meet production needs.
      • Strong continuous working ability: It can operate continuously for a long time without being affected by artificial fatigue and other factors, and can maintain a stable production speed and work quality, further improving the overall production efficiency.
      2. In terms of processing quality:
      • Precise tail folding and nesting: Using ultrasonic technology, parameters such as the position, angle and length of the tail folding can be precisely controlled to ensure the consistency and accuracy of the tail folding. The position and pins of the nesting are also very precise, making the appearance of the product more neat, beautiful and reliable. For example, in the production of high-end luggage, the quality of webbing tail folding and nesting is very high, and this equipment can well meet this demand.
      • Reduce material loss: Ultrasonic technology has a softer effect on materials during processing, which can reduce damage and waste to webbing materials. At the same time, precise processing also avoids material waste due to operation errors and other reasons, reducing production costs.
      3. In terms of operation convenience:
      • Easy to operate and debug: The equipment is usually equipped with an intelligent control system, the operation interface is simple and easy to understand, and the operator can get started after simple training. And when producing products of different specifications, the debugging process is relatively simple, and the production mode can be quickly switched.
      • Automated fault detection and alarm: When equipment malfunctions or abnormal conditions occur, it can automatically detect and issue alarm prompts, which is convenient for operators to detect and solve problems in a timely manner, reduce equipment downtime, and improve equipment reliability and stability.
      4. Scope of application:
      • Suitable for a variety of webbing materials: Whether it is ordinary webbing materials or some special materials, such as nylon, polyester fiber, etc., it can be well processed for folding tail and slewing, with a wide range of applicability. This allows enterprises to produce different types of luggage products without replacing equipment, reducing equipment investment costs.
      • Can meet diverse design needs: able to flexibly adjust the shape of the folding tail, the style of the nesting, etc. according to different product design requirements, to meet the diverse product needs in the market, providing enterprises with more design space and innovation possibilities.
  1. 箱包制造行业
    • 背包生产:背包的肩带、提手带等部位需要进行织带的折尾套结处理,以增加带子的牢固性和美观度。全自动超声波设备可以快速、准确地完成这些操作,提高背包的生产效率和质量。
    • 旅行箱制作:旅行箱的拉杆带、侧边提手带等织带部件也需要进行折尾套结。该设备能够确保这些织带在长期使用过程中不易散开或损坏,满足旅行箱对织带连接强度的高要求。
  2. 服装制造行业
    • 裤袢制作:裤子上的裤袢通常由织带制成,需要对折尾进行套结处理,以便更好地固定在裤子上。全自动超声波织带折尾套结机箱包可以高效地完成裤袢的加工,使裤袢更加牢固、整齐。
    • 上衣装饰带:一些上衣会搭配装饰性的织带,如领口、袖口、下摆处的织带装饰。这些织带的折尾套结处理可以增加装饰带的立体感和稳定性,使服装更具设计感和品质感。
  3. 鞋类制造行业
    • 鞋带加工:虽然鞋带的折尾套结方式与普通织带略有不同,但全自动超声波设备可以根据鞋带的特点进行定制化的折尾套结操作,提高鞋带的生产效率和质量,使鞋带更加耐用。
    • 鞋帮装饰带:部分鞋子的鞋帮会使用织带来增加装饰性,这些织带同样需要进行折尾套结处理,以确保在穿着过程中不会脱落或变形。
  4. 体育用品行业
    • 运动护具:如护膝、护腕、护腰等运动护具,其固定带通常由织带制成。通过全自动超声波织带折尾套结机箱包对织带进行加工,可以使护具的固定带更加牢固,为运动员提供更好的保护。
    • 健身器材配件:一些健身器材上的拉手带、调节带等部件也会用到织带,这些织带的折尾套结处理可以提高器材的使用安全性和舒适性。
  5. 家居用品行业
    • 窗帘绑带:窗帘的绑带需要进行折尾套结,以便更好地固定窗帘。全自动超声波设备可以快速地完成窗帘绑带的加工,提高生产效率,同时使绑带的外观更加美观。
    • 床上用品装饰带:一些床上用品,如床单、被套、枕套等,会使用织带来增加装饰效果。这些织带的折尾套结处理可以使装饰带更加牢固,不易散开。
  6. 宠物用品行业1
    • 宠物项圈:宠物项圈的织带部分需要进行折尾套结,以确保项圈的牢固性和安全性。全自动超声波设备可以根据宠物项圈的尺寸和材质要求,进行精准的加工。
    • 宠物牵引带:宠物牵引带的织带需要承受较大的拉力,因此对折尾套结的要求较高。该设备可以有效地提高牵引带的连接强度,延长其使用寿命。
    • Luggage manufacturing industry:
      • Backpack production: The shoulder straps, handle straps and other parts of the backpack need to be folded and nested with webbing to increase the firmness and aesthetics of the strap. Fully automatic ultrasonic equipment can complete these operations quickly and accurately, improving the production efficiency and quality of the backpack.
      • Suitcase production: The tie rod belt, side handle belt and other webbing parts of the suitcase also need to be folded and nested. This equipment can ensure that these webbing ribbons are not easy to spread or damage during long-term use, meeting the high requirements of the suitcase for the strength of the webbing connection.
      2. Garment manufacturing industry:
      • Pant loop production: The pants loop on the pants is usually made of webbing, and the folding tail needs to be nested to better fix it on the pants. The automatic ultrasonic webbing folding tail nesting machine bag can efficiently complete the processing of the pants loop, making the pants loop more firm and neat.
      • Tops decorative tape: Some tops will be matched with decorative webbing, such as webbing at the neckline, cuffs, and hem. The folding and tying treatment of these webbing can increase the three-dimensional sense and stability of the decorative tape, making the clothing more design and quality.
      3. Footwear manufacturing industry:
      • Shoelace processing: Although the way of folding and tying shoelaces is slightly different from that of ordinary webbing, fully automatic ultrasonic equipment can perform customized tail tying operations according to the characteristics of shoelaces, improving the production efficiency and quality of shoelaces and making shoelaces more durable.
      • Upper decorative straps: Some shoes will use woven bands to increase their decorative properties. These webbing also needs to be folded and tucked to ensure that they will not fall off or deform during wearing.
      4. Sporting goods industry:
      • Sports protective gear: such as knee pads, wrist pads, waist pads and other sports protective gear, the fixing belt is usually made of webbing. The webbing can be processed by the automatic ultrasonic webbing folding and tailing machine bag, which can make the fixing belt of the protective gear more firm and provide better protection for athletes.
      Fitness equipment accessories: webbing is also used for handle straps, adjustment belts and other components on some fitness equipment. The folding and sleeve treatment of these webbing can improve the safety and comfort of the equipment.
      5. Household goods industry:
      • Curtain straps: The straps of curtains need to be folded and nested to better fix the curtains. Fully automatic ultrasonic equipment can quickly complete the processing of curtain straps, improve production efficiency, and make the appearance of the straps more beautiful.
      • Bedding decorative belts: Some bedding, such as sheets, quilt covers, pillowcases, etc., will use woven belts to increase the decorative effect. The folding and nesting treatment of these webbing belts can make the decorative belts firmer and less likely to spread out.
      6. Pet supplies industry 1:
      • Pet collar: The webbing part of the pet collar needs to be folded and nested to ensure the firmness and safety of the collar. The fully automatic ultrasonic equipment can accurately process the pet collar according to the size and material requirements.
      • Pet traction belt: The webbing of the pet traction belt needs to withstand a large tensile force, so the requirements for the folding tail sleeve are high. The equipment can effectively improve the connection strength of the traction belt and prolong its service life.