全自动超声波织带折尾套结机（JUKI) 

Automatic Ultrasonic Ribbon Folding Tail Tackling(JUKI) 

功能特点 Features

可适用于衣服配料，背包，手袋，鞋类及适合其他特殊用途

It can be used for clothing ingredients, backpacks, handbags, shoes and other special purpo

主要用于背包织带的折尾车缝

Mainly used for folding tail sewing of backpack webbing

主要应用于箱包背包等各种织带折尾缝制

Mainly used for sewing the tail of various webbing such as bags and backpacks

机器采用全自动追频系统，切口平整柔滑，不烧耗织带，无烟环 保

The machine adopts automatic frequency tracking system, with smooth incision, no burning of ribbon, no smoke and environmental protection.

机器多组存储记忆故障断线自动检测自动报警提示

Automatic detection and alarm prompt of broken wires due to multi-group memory failure of the machine 

技术参数 Technical Parameters 

1. • 高速度：能够快速且连续地对织带进行折尾和套结操作，相比传统的人工或半自动化设备，大大提高了生产效率。例如，在大规模的服装生产线上，一台全自动超声波织带折尾套结机可以在短时间内完成大量织带的加工，满足订单的快速交付需求。
   • 不间断作业：机器可以长时间稳定运行，不受人工疲劳、休息等因素的影响，可实现全天候的生产，进一步提升了生产的效率和产量。
2. 加工质量高：
   • 精准折尾：配备高精度的传感器和控制系统，能够精确地控制织带的折尾位置、角度和长度等参数，确保折尾的一致性和准确性。这样生产出来的织带产品，折尾部位整齐、规范，符合高质量的生产标准5。
   • 牢固套结：利用超声波技术进行套结，使套结部位的连接更加牢固，不易出现松动、脱线等问题。无论是在承受拉力还是日常使用中，都能保持良好的稳定性，提高了产品的质量和耐用性。
   • 避免材料损伤：超声波技术在加工过程中对织带材料的损伤较小，不会像传统的热切割或机械切割那样容易导致织带边缘烧焦、变形或磨损，保证了织带的原有材质特性和外观质量。
3. 操作简便：
   • 自动化程度高：实现了从织带送料、折尾到套结的全自动化流程，操作人员只需进行简单的设置和监控即可，降低了对操作人员技能水平的要求。即使是没有丰富经验的工人，也能快速上手操作机器，减少了培训成本和时间。
   • 人机界面友好：通常配备了直观易懂的人机操作界面，操作人员可以通过触摸屏或按钮等方式轻松地设置各种参数，如折尾的尺寸、套结的样式和间距等，方便快捷地进行生产切换和调整。
4. 节省成本：
   • 人力成本降低：高度自动化的生产方式减少了对人工的依赖，一台机器可以替代多名工人的工作，从而大大降低了企业的人力成本。特别是在劳动力成本不断上升的背景下，这一优势尤为明显。
   • 材料利用率高：精准的加工控制可以减少织带的浪费，提高材料的利用率。同时，机器的稳定性和一致性也有助于减少次品的产生，降低了原材料的损耗和生产成本。
5. 适应性强：
   • 适用多种织带材料：对于不同材质、厚度和宽度的织带，全自动超声波织带折尾套结机都能很好地适应，如棉质、尼龙、聚酯纤维等常见的织带材料都可以在该机器上进行加工，拓宽了设备的应用范围。
   • 满足多样化需求：可以根据客户的不同需求，灵活地调整折尾和套结的方式、样式和尺寸等，实现个性化的定制生产，满足市场上多样化的产品需求。
   • High speed: The webbing can be folded and nested quickly and continuously, which greatly improves the production efficiency compared to traditional manual or semi-automated equipment. For example, on a large-scale garment production line, a fully automatic ultrasonic webbing folding and nesting machine can complete the processing of a large number of webbing in a short time to meet the needs of fast delivery of orders.
     • Uninterrupted operation: The machine can operate stably for a long time without being affected by artificial fatigue, rest and other factors, enabling all-weather production, further enhancing production efficiency and output.
     2. High processing quality:
     • Precise tail folding: Equipped with high-precision sensors and control systems, it can precisely control the position, angle and length of the tail folding of the webbing to ensure the consistency and accuracy of the tail folding. The webbing products produced in this way have neat and standardized tail folding parts and meet high-quality production standards5.
     • Firm Socket: Using ultrasonic technology to make the connection of the socket part more firm, and it is not easy to loose, off-line and other problems. Whether it is under tension or daily use, it can maintain good stability and improve the quality and durability of the product.
     • Avoid material damage: Ultrasonic technology causes less damage to the ribbon material during processing, and does not easily cause the ribbon edge to burn, deform or wear like traditional thermal cutting or mechanical cutting, ensuring the original material characteristics and appearance quality of the ribbon.
     3. Easy to operate:
     • High degree of automation: The fully automated process from ribbon feeding, tail folding to nesting is realized, and the operator only needs to perform simple setting and monitoring, reducing the requirement for the operator's skill level. Even workers without rich experience can quickly get started and operate the machine, reducing training costs and time.
     Friendly human-machine interface: Usually equipped with an intuitive and easy-to-understand human-machine interface, the operator can easily set various parameters, such as the size of the folding tail, the style and spacing of the sleeve, etc. through the touch screen or buttons, making it convenient and quick to switch and adjust production.
     4. Cost savings:
     • Reduced labor costs: Highly automated production methods reduce the reliance on labor, and one machine can replace the work of multiple workers, thus greatly reducing the labor costs of enterprises. This advantage is particularly obvious in the context of rising labor costs.
     • High material utilization rate: Precise processing control can reduce the waste of webbing and improve the utilization rate of materials. At the same time, the stability and consistency of the machine also help to reduce the generation of defective products, reduce the loss of raw materials and production costs.
     5. Adaptable:
     • Suitable for a variety of webbing materials: For webbing of different materials, thicknesses and widths, the fully automatic ultrasonic webbing folding and tailing machine can be well adapted. Common webbing materials such as cotton, nylon, and polyester fibers can be processed on this machine, broadening the application range of the equipment.
     • Meet diverse needs: According to the different needs of customers, the way, style and size of folding and nesting can be flexibly adjusted to achieve personalized customized production and meet the diverse product needs in the market.

1. • 内衣生产：内衣的肩带、背带等部位经常需要使用织带进行连接和加固。全自动超声波织带折尾套结机可以快速、准确地对织带进行折尾和套结操作，使内衣的织带连接更加牢固、美观，同时提高生产效率。例如，一些运动内衣的肩带需要承受较大的拉力，通过这种机器的加工可以确保肩带在高强度运动中也不会脱落或损坏。
   • 衬衫制作：衬衫的袖口、领口等部位有时会使用织带进行装饰或加固。该机器可以为衬衫的织带进行精细的折尾和套结处理，使衬衫的细节更加精致，提升产品的品质和档次。
   • 裤子生产：一些裤子的腰带部分会使用织带，并且需要进行折尾和套结操作，以确保腰带的牢固性和舒适性。全自动超声波织带折尾套结机可以高效地完成这一工作，为裤子生产提供便利。
2. 箱包制造领域：
   • 背包生产：背包的肩带、提手等部位通常由织带制成，这些织带需要进行折尾和套结处理，以增加其强度和耐用性。全自动超声波织带折尾套结机可以快速地为背包的织带进行加工，满足背包生产的需求。例如，户外背包的肩带需要承受较大的重量，通过该机器的加工可以确保肩带的牢固性，提高背包的质量。
   • 行李箱制造：行李箱的拉杆带、提手带等部位也会使用织带，并且需要进行折尾和套结操作，以方便用户使用。这种机器可以为行李箱的织带进行高效的加工，提高行李箱的生产效率和质量。
3. 鞋类制造行业：
   • 运动鞋制作：运动鞋的鞋带、鞋舌等部位可能会使用织带，并且需要进行折尾和套结处理，以确保织带的牢固性和舒适性。全自动超声波织带折尾套结机可以为运动鞋的织带进行精准的加工，提高运动鞋的品质。
   • 皮鞋生产：一些皮鞋的装饰带、鞋带等部位也会使用织带，并且需要进行折尾和套结操作，以增加皮鞋的美观度和实用性。该机器可以为皮鞋的织带进行精细的加工，满足皮鞋生产的需求。
4. 家居用品行业：
   • 窗帘制作：窗帘的绑带、挂带等部位可以使用织带，并且需要进行折尾和套结操作，以方便窗帘的使用和收纳。全自动超声波织带折尾套结机可以为窗帘的织带进行快速的加工，提高窗帘的生产效率和质量。
   • 床上用品生产：一些床上用品的绑带、装饰带等部位也会使用织带，并且需要进行折尾和套结操作，以增加床上用品的美观度和实用性。这种机器可以为床上用品的织带进行高效的加工，满足床上用品生产的需求。
5. 汽车内饰行业：
   • 汽车座椅制造：汽车座椅的安全带、头枕带等部位需要使用织带，并且需要进行折尾和套结操作，以确保织带的牢固性和安全性。全自动超声波织带折尾套结机可以为汽车座椅的织带进行精准的加工，提高汽车座椅的质量和安全性。
   • 汽车内饰装饰：汽车内饰的一些装饰带、挂带等部位也会使用织带，并且需要进行折尾和套结操作，以增加汽车内饰的美观度和实用性。该机器可以为汽车内饰的织带进行高效的加工，满足汽车内饰生产的需求。
   • Underwear production: The shoulder straps, straps and other parts of underwear often need to be connected and reinforced with webbing. The fully automatic ultrasonic webbing folding and tailing machine can quickly and accurately fold and tuck the webbing operation, making the webbing connection of underwear more firm and beautiful, while improving production efficiency. For example, the shoulder straps of some sports underwear need to withstand greater tension. The processing of this machine can ensure that the shoulder straps will not fall off or be damaged during high-intensity sports.
     • Shirt production: The cuffs, necklines and other parts of the shirt are sometimes decorated or reinforced with webbing. This machine can perform fine tail folding and nesting treatment for the webbing of the shirt, making the details of the shirt more delicate and improving the quality and grade of the product.
     • Pants production: Some pants use webbing for the belt part, and tail folding and tying operations are required to ensure the firmness and comfort of the belt. The fully automatic ultrasonic webbing tail folding and tying machine can complete this work efficiently and provide convenience for pants production.
     2. Luggage manufacturing field:
     • Backpack production: The shoulder straps, handles and other parts of the backpack are usually made of webbing, which needs to be folded and nested to increase its strength and durability. The fully automatic ultrasonic webbing folding and nesting machine can quickly process the webbing of the backpack to meet the needs of backpack production. For example, the shoulder straps of outdoor backpacks need to bear a large weight. The processing of this machine can ensure the firmness of the shoulder straps and improve the quality of the backpack.
     • Luggage manufacturing: The tie rod belt, handle belt and other parts of the luggage will also use webbing, and tail folding and nesting operations are required to facilitate user use. This machine can efficiently process the webbing of the luggage and improve the production efficiency and quality of the luggage.
     3. Footwear manufacturing industry:
     • Sneaker production: Webbing may be used on the laces, tongues and other parts of sports shoes, and tail folding and nesting treatment is required to ensure the firmness and comfort of the webbing. The automatic ultrasonic webbing tail folding and nesting machine can accurately process the webbing of sports shoes and improve the quality of sports shoes.
     • Leather shoe production: Some leather shoes' decorative straps, shoelaces and other parts will also use webbing, and tail folding and nesting operations are required to increase the aesthetics and practicality of leather shoes. This machine can finely process the webbing of leather shoes to meet the needs of leather shoe production.
     4. Household goods industry:
     • Curtain production: webbing can be used for the straps, hangers and other parts of the curtains, and tail folding and nesting operations are required to facilitate the use and storage of the curtains. The automatic ultrasonic webbing tail folding and nesting machine can quickly process the webbing of curtains and improve the production efficiency and quality of curtains.
     • Bedding production: Some bedding straps, decorative straps and other parts will also use webbing, and tail folding and nesting operations are required to increase the aesthetics and practicality of bedding. This machine can efficiently process the webbing of bedding to meet the needs of bedding production.
     5. Automotive interior industry:
     • Car seat manufacturing: webbing is required for seat belts, headrest belts and other parts of car seats, and tail folding and nesting operations are required to ensure the firmness and safety of the webbing. The fully automatic ultrasonic webbing tail folding and nesting machine can accurately process the webbing of car seats and improve the quality and safety of car seats.
     • Automotive interior decoration: Some decorative belts, hanging belts and other parts of the automotive interior will also use webbing, and tail folding and nesting operations are required to increase the aesthetics and practicality of the automotive interior. The machine can efficiently process the webbing of the automotive interior to meet the needs of automotive interior production.