自动超声波肩带穿扣电脑花样机Automatic ultrasonic shoulder strap wearing buckle computerized pattern machine

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自动超声波肩带穿扣电脑花样机

Automatic ultrasonic shoulder strap wearing buckle computerized pattern machine  

功能特点 Features

可适用于衣服配料,背包,手袋,鞋类及适合其他特殊用途

It can be used for clothing ingredients, backpacks, handbags, shoes and other special purposes

主要用于背包的织带穿扣车缝

It is mainly used for sewing the webbing of backpacks

传统相比较机器缝制出来的产品更加标准美观

Compared to traditional machines, products sewn by machines are more standardized and aesthetically ple

系统设有缺料警报,可预设产品数量,完成产量自动停机

There is a shortage alarm in the system, which can preset the quantity of products and automatically shut down after completing the production 

技术参数 Technical Parameters 

型号model

JS-CK01-UT

电压Welta

AC220V

气压Alr pressure

0.5-0.6 MPa

裁切方式

Cutting

自动遍频超声波系统

Auto frequency tracing ultrasonic system

功率Power

1200W

系统System

可编程系统Programmable system

驱动Drive

伺服闭环系统Programmable system

缝制Sewing

电脑花样机Computers

感切角度 Cutting angle

直裁

cut straight

作业宽Working width

宽度12-30MM长度100-1000MM对折长度10-

50MM Width 12-30MM Length 100-1000MM Folded length 10-50MM 

体积

Wolume

1600MM*750MM*1450MMength 1600MM th 750MMHe ht 1450MM

重量Weight

280KG

产能

Capacity

长度500MM为例,每分钟产能12-16

12-16 pieces per minute for 500MM length (as an example)

    • 高生产速度:能够快速完成肩带的穿扣和花样缝制工作,极大地提高了生产效率。与传统的人工操作或半自动化设备相比,其生产速度可以达到人工的数倍甚至更高,可满足大规模生产的需求。例如,在服装工厂的批量生产中,一台机器可以在短时间内完成大量肩带的加工。
    • 连续稳定运行:设备采用先进的控制系统和高质量的零部件,运行稳定,不易出现故障,可以长时间连续工作,减少了因设备故障导致的生产中断,保证了生产的连续性和高效性。
  1. 加工质量方面
    • 精准的穿扣操作:通过精密的机械结构和先进的传感技术,能够准确地将扣子穿过肩带,确保每个扣子的位置精准无误,避免了人工穿扣时可能出现的偏差,提高了产品的一致性和质量。
    • 优质的焊接效果:利用超声波焊接技术,使扣子与肩带牢固地结合在一起,焊接处紧密、平整,不会出现脱扣、松动等问题。同时,超声波焊接对肩带的材料损伤较小,保持了肩带的原有特性,如弹性、柔软度等3
    • 精细的花样缝制:电脑花样机可以根据预设的花样程序,精确地在肩带上缝制出各种复杂的图案和线条,线迹整齐、美观,大大提高了肩带的装饰性和附加值。
  2. 操作便捷性方面
    • 智能化控制:配备电脑控制系统,操作人员只需输入相应的参数和花样程序,机器即可自动完成肩带穿扣和花样缝制的工作,操作简单、方便,降低了对操作人员技术水平的要求。即使是没有丰富经验的工人,经过简单的培训后也能熟练操作设备3
    • 程序可编辑性:可以根据不同的产品需求,随时编辑和修改花样程序,满足多样化的生产需求。例如,对于不同款式的服装肩带,可以快速切换相应的花样,提高了设备的通用性和灵活性。
  3. 节省成本方面
    • 减少人工成本:自动化的生产方式大大减少了对人工的依赖,一台机器可以替代多名工人的工作,从而降低了企业的人工成本。特别是在当前劳动力成本不断上升的情况下,使用自动超声波肩带穿扣电脑花样机具有明显的成本优势。
    • 降低材料浪费:精准的加工操作和稳定的运行性能,减少了因操作失误或设备故障导致的材料浪费,提高了材料的利用率,降低了生产成本。
  4. 其他方面
    • 占地面积小:设备结构紧凑,占地面积小,适合在各种生产场地使用,尤其是对于空间有限的工厂车间,可以更好地利用空间,提高生产场地的利用率。
    • 低噪音:运行时噪音低,为操作人员提供了一个相对安静的工作环境,有利于提高工作效率和工作质量
    • High production speed: It can quickly complete the buckle and pattern sewing work of the shoulder strap, which greatly improves the production efficiency. Compared with the traditional manual operation or semi-automated equipment, its production speed can reach several times or even higher, which can meet the needs of large-scale production. For example, in the mass production of the garment factory, a machine can complete the processing of a large number of shoulder straps in a short time.
      • Continuous and stable operation: The equipment uses advanced control systems and high-quality components, which ensure stable operation and are not prone to failure. It can work continuously for a long time, reducing production interruptions caused by equipment failures and ensuring the continuity and efficiency of production.
      2. In terms of processing quality:
      • Precise buckle-piercing operation: Through precise mechanical structure and advanced sensing technology, the button can be accurately passed through the shoulder strap to ensure that the position of each button is accurate, avoiding possible deviations during manual buckle-piercing, and improving product consistency and quality.
      • High-quality welding effect: Using ultrasonic welding technology, the buttons and shoulder straps are firmly combined, and the welding is tight and flat, without problems such as tripping or loosening. At the same time, ultrasonic welding has less damage to the material of the shoulder strap and maintains the original characteristics of the shoulder strap, such as elasticity and softness. 3.
      • Fine pattern sewing: The computer pattern machine can accurately sew various complex patterns and lines on the shoulder strap according to the preset pattern program, resulting in neat and beautiful stitches, which greatly enhances the decorative and added value of the shoulder strap.
      3. In terms of operation convenience:
      • Intelligent control: Equipped with a computer control system, the operator only needs to enter the corresponding parameters and pattern programs, and the machine can automatically complete the work of shoulder strap buckle and pattern sewing. The operation is simple and convenient, reducing the requirements for the technical level of the operator. Even workers without rich experience can operate the equipment skillfully after simple training3.
      • Program editable: The pattern program can be edited and modified at any time according to different product needs to meet diverse production needs. For example, for different styles of clothing shoulder straps, the corresponding pattern can be quickly switched, improving the versatility and flexibility of the equipment.
      4. Cost savings:
      • Reduce labor costs: The automated production method greatly reduces the dependence on labor, and one machine can replace the work of multiple workers, thus reducing the labor cost of enterprises. Especially in the current situation of rising labor costs, the use of automatic ultrasonic shoulder strap buckle computer pattern machine has obvious cost advantages.
      • Reduce material waste: Precise processing operations and stable operating performance reduce material waste due to operational errors or equipment failures, improve material utilization, and reduce production costs.
      5. Other aspects:
      Small footprint: The equipment has a compact structure and a small footprint, making it suitable for use in various production sites, especially for factory workshops with limited space, which can make better use of space and improve the utilization rate of production sites.
      • Low noise: Low noise during operation, providing a relatively quiet working environment for operators, which is conducive to improving work efficiency and quality
  1. 内衣生产
    • 在女士内衣中,肩带的设计和质量至关重要。这款机器可以为各种款式的内衣肩带进行穿扣和精美的花样缝制。例如,对于蕾丝材质的内衣肩带,可通过电脑花样设计,绣出细腻的图案,增加内衣的精致感和时尚感。同时,超声波穿扣技术确保肩带与内衣主体连接牢固,不易脱落。
    • 运动内衣对肩带的要求更高,需要具备良好的弹性和稳定性。自动超声波肩带穿扣电脑花样机能够快速准确地为运动内衣安装调节扣,并在肩带上缝制功能性的花纹,提高运动内衣的舒适度和实用性。
  2. 泳装制造
    • 泳装的肩带通常较细,需要精准的穿扣和装饰。该机器可以在薄如蝉翼的泳装肩带上进行穿扣操作,不损坏材料,同时通过电脑花样设计,为泳装增添独特的图案和装饰,提升泳装的美观度和市场竞争力。
    • 对于一些高端泳装品牌,还可以根据客户的个性化需求,定制特殊的肩带花样,满足不同消费者的审美需求。
  3. 时装制作
    • 在时尚女装中,肩带往往是设计的亮点之一。自动超声波肩带穿扣电脑花样机可以为各种时尚服装的肩带进行创意设计,如绣上流行的元素、品牌标志等,使服装更具个性和辨识度。
    • 对于一些特殊材质的时装,如丝绸、雪纺等,该机器能够以轻柔的方式进行加工,不损伤材料,保证服装的品质。

 

二、箱包制造领域

 

  1. 背包肩带制作
    • 背包的肩带需要承受较大的重量,因此对连接的牢固性要求很高。自动超声波肩带穿扣电脑花样机可以为背包肩带安装高质量的调节扣,并在肩带上缝制加固的花纹,提高肩带的强度和耐用性。
    • 对于时尚背包,还可以通过电脑花样设计,在肩带上绣出独特的图案,增加背包的美观度和时尚感,吸引消费者的目光。
  2. 手提包肩带装饰
    • 手提包的肩带不仅是功能性部件,也是装饰性元素。这款机器可以为手提包肩带进行精致的穿扣和花样缝制,使肩带更加美观大方。例如,在皮革手提包的肩带上,可以绣上简约的线条图案,提升手提包的品质感。
    • 对于一些高端定制手提包,可根据客户的要求进行个性化的肩带设计,打造独一无二的产品。

 

三、鞋类制造领域

 

  1. 运动鞋肩带制作
    • 部分运动鞋采用肩带式设计,以增加鞋子的稳定性和包裹性。自动超声波肩带穿扣电脑花样机可以为运动鞋肩带安装调节扣,并在肩带上缝制功能性的花纹,提高运动鞋的性能和舒适度。
    • 对于时尚运动鞋,还可以在肩带上绣出潮流的图案,使鞋子更具个性和时尚感,满足年轻消费者的需求。
  2. 休闲鞋肩带装饰
    • 一些休闲鞋的肩带起到装饰作用,这款机器可以为休闲鞋肩带进行精美的花样缝制,使鞋子更加时尚美观。例如,在帆布鞋的肩带上绣上彩色的图案,为鞋子增添亮点。
    • 对于儿童鞋,可在肩带上绣上可爱的卡通图案,增加鞋子的趣味性和吸引力。

 

四、家居用品领域

 

  1. 窗帘肩带制作
    • 一些高档窗帘会采用肩带式设计,用于悬挂和调节窗帘的高度。自动超声波肩带穿扣电脑花样机可以为窗帘肩带进行穿扣和加固缝制,确保肩带的牢固性和耐用性。
    • 同时,可以根据窗帘的风格和颜色,在肩带上绣上相应的图案,使窗帘更加美观大方,提升家居装饰的品味。
  2. 床上用品肩带装饰
    • 部分床上用品,如床笠、抱枕等,可能会有肩带式设计。该机器可以为这些床上用品的肩带进行穿扣和装饰性缝制,使床上用品更加实用和美观。
    • 例如,在床笠的肩带上绣上简约的花纹,增加床笠的时尚感;在抱枕的肩带上绣上可爱的图案,使抱枕更加温馨可爱。

 

五、其他领域

 

  1. 体育用品制造
    • 在一些体育用品中,如瑜伽垫、健身器材的拉带等,也可能会用到肩带。自动超声波肩带穿扣电脑花样机可以为这些体育用品的肩带进行加工,提高肩带的质量和性能。
    • 例如,为瑜伽垫的肩带安装调节扣,方便使用者携带;在健身器材的拉带上缝制防滑花纹,提高使用的安全性。
    • Underwear production:
      • In women's underwear, the design and quality of the shoulder strap is crucial. This machine can make buckles and exquisite pattern sewing for various styles of underwear shoulder straps. For example, for underwear shoulder straps made of lace material, delicate patterns can be embroidered through computer pattern design to increase the refinement and fashion of the underwear. At the same time, ultrasonic buckle technology ensures that the shoulder strap is firmly connected to the main body of the underwear and is not easy to fall off.
      • Sports underwear requires higher requirements for shoulder straps, which require good elasticity and stability. The automatic ultrasonic shoulder strap buckle computer pattern machine can quickly and accurately install adjustment buckles for sports underwear and sew functional patterns on the shoulder straps to improve the comfort and practicality of sports underwear.
      2. Swimwear manufacturing:
      • Swimwear shoulder straps are usually thin and require precise buckles and decorations. The machine can buckle on the thin swimsuit shoulder straps without damaging the material. At the same time, through computer pattern design, it adds unique patterns and decorations to swimwear, enhancing the aesthetics and market competitiveness of swimwear.
      • For some high-end swimwear brands, special shoulder strap patterns can also be customized according to the individual needs of customers to meet the aesthetic needs of different consumers.
      3. Fashion production:
      • In fashionable women's clothing, the shoulder strap is often one of the highlights of the design. The automatic ultrasonic shoulder strap buckle computer pattern machine can creatively design the shoulder straps of various fashionable clothing, such as embroidering popular elements, brand logos, etc., making the clothing more personalized and recognizable.
      For some special materials of fashion, such as silk, chiffon, etc., the machine can be processed in a gentle manner without damaging the material and ensuring the quality of the clothing.
      Second, the field of luggage manufacturing
      1. Backpack shoulder strap production:
      • The shoulder straps of backpacks need to bear a large weight, so there are high requirements for the firmness of the connection. The automatic ultrasonic shoulder strap buckle computer pattern machine can install high-quality adjustment buckles for the shoulder straps of backpacks and sew reinforced patterns on the shoulder straps to improve the strength and durability of the shoulder straps.
      • For fashionable backpacks, you can also embroider unique patterns on the shoulder straps through computer pattern design to increase the aesthetics and fashion sense of the backpack and attract consumers' attention.
      2. Handbag shoulder strap decoration:
      • The shoulder strap of a handbag is not only a functional part, but also a decorative element. This machine can make delicate buckles and pattern sewing for the shoulder strap of a handbag, making the shoulder strap more beautiful and elegant. For example, on the shoulder strap of a leather handbag, a simple line pattern can be embroidered to enhance the quality of the handbag.
      • For some high-end custom handbags, personalized shoulder strap designs can be made according to customer requirements to create unique products.
      III. Footwear manufacturing
      1. Sneaker shoulder strap production:
      • Some sports shoes are designed with shoulder straps to increase the stability and wrapping of the shoes. The automatic ultrasonic shoulder strap buckle computer pattern machine can install adjustment buckles for the shoulder straps of sports shoes and sew functional patterns on the shoulder straps to improve the performance and comfort of sports shoes.
      • For fashionable sports shoes, trendy patterns can also be embroidered on the shoulder straps to make the shoes more personalized and fashionable, meeting the needs of young consumers.
      2. Casual shoe shoulder strap decoration:
      • The shoulder straps of some casual shoes play a decorative role. This machine can sew exquisite patterns for the shoulder straps of casual shoes to make the shoes more fashionable and beautiful. For example, embroider colorful patterns on the shoulder straps of canvas shoes to add highlights to the shoes.
      • For children's shoes, cute cartoon patterns can be embroidered on the shoulder straps to increase the interest and attractiveness of the shoes.
      IV. Household goods
      1. Curtain shoulder strap production:
      • Some high-end curtains are designed with shoulder straps for hanging and adjusting the height of the curtains. The automatic ultrasonic shoulder strap buckle computer pattern machine can buckle and reinforce the sewing of the curtain shoulder straps to ensure the firmness and durability of the shoulder straps.
      • At the same time, according to the style and color of the curtains, corresponding patterns can be embroidered on the shoulder straps to make the curtains more beautiful and elegant, enhancing the taste of home decoration.
      2. Bedding shoulder strap decoration:
      • Some bedding, such as mattresses, throw pillows, etc., may have a shoulder strap design. The machine can buckle and decorative sew the shoulder straps of these bedding to make the bedding more practical and beautiful.
      • For example, embroider simple patterns on the shoulder straps of the mattress to increase the fashion sense of the mattress; embroider cute patterns on the shoulder straps of the throw pillow to make the throw pillow more warm and cute.
      V. Other fields
      1. Sporting goods manufacturing:
      • In some sporting goods, such as yoga mats, fitness equipment pull straps, etc., shoulder straps may also be used. Automatic ultrasonic shoulder strap buckle computer pattern machine can process the shoulder straps of these sporting goods to improve the quality and performance of the shoulder straps.
      • For example, install an adjustment buckle for the shoulder strap of the yoga mat to facilitate the user's carrying; sew anti-skid patterns on the pull strap of the fitness equipment to improve the safety of use.