全自动超声波织带穿扣折尾机

Automatic Ultrasonic Ribbon Threading and Folding Machine 

功能特点 Features

可适用于衣服配料，背包，手袋，鞋类及适合其他特殊用途

It can be used for clothing ingredients, backpacks, handbags, shoes and other special purposes

主要用于背包的织带穿扣车缝

It is mainly used for sewing the webbing of backpacks

全自动化作业,无需人手操作,自动作业流程,自动送带,自动送扣。自动折尾车缝。

Fully automated operation, no manual operation required, automatic operation process, automatic belt feeding, automatic buckle feeding

传统相比较机器缝制出来的产品更加标准美观

Compared to traditional machines, products sewn by machines are more standardized and aesthetically pleasing

系统设有缺料警报,可预设产品数量,完成产量自动停机

There is a shortage alarm in the system, which can preset the quantity of products and automatically shut down after completing the production

技术参数 Technical Parameters

1. 高效生产：
   • 高速度作业：能够快速、连续地进行织带穿扣和折尾操作，相比传统的人工或半自动方式，大大提高了生产效率。例如，在服装生产线上，一台全自动设备可以在短时间内完成大量织带的加工，满足大规模生产的需求。
   • 不间断运行：只要设备正常运行且原材料供应充足，就可以持续进行生产，避免了人工操作中因休息、疲劳等因素导致的生产中断，进一步提高了生产的连贯性和效率。
2. 加工精度高：
   • 精准定位：配备高精度的传感器和定位系统，能够准确地识别织带的位置、扣子的形状和方向等，确保扣子准确地穿过织带的指定位置，并且折尾的位置和角度也非常精准。这样可以保证产品的一致性，减少次品率。
   • 焊接牢固：利用超声波焊接技术，使扣子与织带之间的结合非常牢固。超声波焊接能够在短时间内产生高温和高压，使扣子和织带的材料分子相互融合，焊接强度高，不易出现扣子脱落等问题；同时在折尾处也能实现稳定的折叠和固定，确保产品的质量。
3. 操作简便：
   • 自动化程度高：设备即可自动完成送料、穿扣、折尾等一系列操作，大大降低了对操作人员技能水平的要求。而且，设备通常具有简单易懂的操作界面，方便操作人员进行设置和监控。
   • 调试方便：当需要生产不同规格的织带或扣子时，设备可以通过简单的调整和设置来适应新的生产需求，无需进行复杂的机械结构调整，节省了调试时间和成本。
4. 节省成本：
   • 减少人力成本：自动化生产减少了对人工的依赖，一台全自动超声波织带穿扣折尾机可以替代多名人工，从而降低了企业的人力成本。特别是在劳动力成本不断上升的背景下，这一优势更加显著。
   • 降低材料损耗：精准的操作和自动化的控制可以减少因人为失误导致的材料浪费，例如避免了织带在穿扣和折尾过程中的损坏，提高了材料的利用率，降低了生产成本。
5. 适用范围广：可以适应不同类型、尺寸和材质的织带和扣子，对于各种复杂的设计和工艺要求都能较好地满足。无论是薄型的丝带、还是厚实的尼龙织带，无论是小型的扣子、还是大型的装饰扣，该设备都能进行有效的加工5。
6. 产品质量好：超声波技术使得加工后的产品外观美观，切口整齐平滑、无毛边、不散边，折尾处的折叠效果好，产品的整体质量得到了提升。这对于一些对产品外观和质量要求较高的行业，如服装、箱包、礼品等，具有重要的意义
7. Efficient production:
   • High-speed operation: It can quickly and continuously perform webbing buckling and tail folding operations, which greatly improves production efficiency compared to traditional manual or semi-automatic methods. For example, on the garment production line, a fully automatic equipment can complete the processing of a large number of webbing in a short time to meet the needs of large-scale production.
   • Uninterrupted operation: As long as the equipment is running normally and the supply of raw materials is sufficient, production can continue, avoiding production interruptions caused by factors such as rest and fatigue during manual operation, and further improving the coherence and efficiency of production.
   2. High processing accuracy:
   • Precise positioning: Equipped with high-precision sensors and positioning systems, it can accurately identify the position of the webbing, the shape and direction of the button, etc., to ensure that the button accurately passes through the specified position of the webbing, and the position and angle of the folding tail are also very accurate. This can ensure product consistency and reduce the rate of defective products.
   • Solid welding: The use of ultrasonic welding technology makes the bond between the button and the webbing very firm. Ultrasonic welding can generate high temperature and high pressure in a short time, so that the material molecules of the button and the webbing can be fused with each other. The welding strength is high, and the button is not easy to fall off. At the same time, it can also achieve stable folding and fixing at the folding tail to ensure the quality of the product.
   3. Easy to operate:
   • High degree of automation: The equipment can automatically complete a series of operations such as feeding, buckling, and folding, which greatly reduces the requirements for the skill level of the operator. Moreover, the equipment usually has a simple and easy-to-understand operation interface, which is convenient for the operator to set up and monitor.
   • Easy debugging: When it is necessary to produce webbing or buttons of different specifications, the equipment can be easily adjusted and set up to adapt to new production requirements, eliminating the need for complex mechanical structural adjustments, saving debugging time and costs.
   4. Cost savings:
   • Reduce labor costs: Automated production reduces reliance on labor. A fully automatic ultrasonic webbing buckle folding machine can replace multiple labor, thus reducing the labor cost of enterprises. Especially in the context of rising labor costs, this advantage is even more significant.
   • Reduce material loss: Precise operation and automated control can reduce material waste caused by human error, such as avoiding damage to webbing during buckling and folding, improving material utilization and reducing production costs.
   5. Wide range of applications: It can adapt to different types, sizes and materials of webbing and buttons, and can better meet various complex design and process requirements. Whether it is a thin ribbon, a thick nylon webbing, a small button, or a large decorative buckle, the equipment can be effectively machined 5.
   6. Good product quality: Ultrasonic technology makes the processed product beautiful in appearance, with neat and smooth incisions, no burrs, no loose edges, good folding effect at the folding tail, and improved overall product quality. This is of great significance for some industries that require high product appearance and quality, such as clothing, bags, gifts, etc

1. 服装行业
   • 内衣生产：内衣的肩带、背带等部位常需要使用织带穿扣并折尾，以方便调节长度和穿着。全自动超声波织带穿扣折尾机可以快速、准确地完成这些操作，提高生产效率和产品质量。例如，一些运动内衣的肩带调节扣安装，就可以使用该设备进行高效加工。
   • 童装制作：童装上的一些装饰性织带、腰带等也会用到穿扣折尾工艺，使童装更具美观性和实用性。该设备能够确保扣子与织带的结合牢固，适合童装生产中对安全性的要求。
   • 工作服和制服生产：工作服和制服上的腰带、肩带等部位需要进行织带穿扣折尾处理，以满足工作中的使用需求。全自动设备可以保证产品的一致性，适用于大规模的工作服生产。
2. 箱包行业：
   • 背包制造：背包的肩带、提手等部位通常会使用织带穿扣折尾，以便调节长度和方便使用。该设备能够快速地为背包的织带进行加工，提高生产效率，同时保证产品的质量和耐用性。比如，一些户外背包的肩带调节扣安装，就需要这种高精度的加工设备。
   • 旅行箱生产：旅行箱的拉杆带、提手带等也会用到织带穿扣折尾工艺。全自动超声波织带穿扣折尾机可以为旅行箱的织带加工提供高效、精准的解决方案，使旅行箱的配件更加牢固可靠。
3. 鞋类行业：
   • 运动鞋制造：运动鞋的鞋带部分有时会使用特殊的织带穿扣结构，以增加鞋带的稳定性和调节性。该设备可以准确地完成织带穿扣折尾操作，为运动鞋的生产提供支持。例如，一些高端运动鞋的鞋带扣安装，就需要这种高精度的设备来保证质量。
   • 皮鞋和休闲鞋制作：皮鞋和休闲鞋的装饰性织带、鞋带等也可能需要进行穿扣折尾处理，以增加鞋子的美观度和实用性。全自动设备可以快速地完成这些操作，提高鞋类生产的效率和质量。
4. 家居用品行业：
   • 窗帘制造：一些窗帘的绑带、装饰带等会用到织带穿扣折尾工艺，使窗帘的使用更加方便和美观。该设备可以为窗帘的织带加工提供高效的解决方案，满足家居用品行业对产品质量和外观的要求。
   • 床上用品生产：床上用品中的一些装饰性织带、绑带等也可能需要进行穿扣折尾处理。例如，一些床品的四角绑带，使用该设备可以快速地完成加工，提高生产效率。
5. 体育用品行业：
   • 健身器材配件生产：健身器材上的一些拉带、绑带等配件需要进行织带穿扣折尾处理，以方便用户使用和调节。全自动超声波织带穿扣折尾机可以为健身器材配件的生产提供高效、准确的加工服务，保证产品的质量和性能。
   • 运动护具制造：运动护具中的一些绑带、调节带等也会用到织带穿扣折尾工艺，使护具更加贴合人体，提高防护效果。该设备可以为运动护具的生产提供专业的织带加工解决方案。
6. 汽车内饰行业：
   • 汽车座椅安全带：汽车座椅安全带的织带部分需要进行穿扣处理，以确保安全带的正常使用。全自动超声波织带穿扣折尾机可以为汽车座椅安全带的生产提供高效、准确的加工服务，保证产品的质量和安全性。
   • 汽车内饰装饰带：汽车内饰中的一些装饰性织带，如中控台装饰带、车门装饰带等，也可能需要进行穿扣折尾处理，以增加内饰的美观度和实用性。该设备可以为汽车内饰装饰带的加工提供专业的解决方案。
   • Apparel industry
     • Underwear production: The shoulder straps, straps and other parts of underwear often need to use webbing buckles and tail folding to facilitate adjustment of length and wearing. The fully automatic ultrasonic webbing buckle folding machine can complete these operations quickly and accurately, improving production efficiency and product quality. For example, if the shoulder strap adjustment buckle of some sports underwear is installed, the equipment can be used for efficient processing.
     • Children's clothing production: Some decorative webbing, belts, etc. on children's clothing will also use the buckle folding process to make children's clothing more aesthetically pleasing and practical. This equipment can ensure that the buckle and webbing are firmly combined, which is suitable for safety requirements in children's clothing production.
     • Production of work clothes and uniforms: The belts, shoulder straps and other parts on work clothes and uniforms need to be buckled and folded to meet the needs of work. Fully automatic equipment can ensure product consistency and is suitable for large-scale work clothes production.
     2. Luggage industry:
     • Backpack manufacturing: The shoulder straps, handles and other parts of the backpack usually use webbing buckles to fold the tail, so as to adjust the length and facilitate use. This equipment can quickly process the webbing of the backpack, improve production efficiency, and ensure the quality and durability of the product. For example, the shoulder strap adjustment buckle installation of some outdoor backpacks requires this high-precision processing equipment.
     • Suitcase production: The tie rod belt, handle belt, etc. of the suitcase will also use the webbing buckle folding process. The automatic ultrasonic webbing buckle folding machine can provide an efficient and accurate solution for the webbing processing of the suitcase, making the accessories of the suitcase more firm and reliable.
     3. Footwear industry:
     • Manufacture of sports shoes: The shoelace part of sports shoes sometimes uses a special webbing buckle structure to increase the stability and adjustment of the shoelaces. The equipment can accurately complete the operation of webbing buckle folding tail, providing support for the production of sports shoes. For example, the installation of shoelace buckles for some high-end sports shoes requires this kind of high-precision equipment to ensure the quality.
     • Production of leather shoes and casual shoes: Decorative webbing, shoelaces, etc. of leather shoes and casual shoes may also need to be buckled and folded to increase the aesthetics and practicality of the shoes. Fully automated equipment can quickly complete these operations, improving the efficiency and quality of footwear production.
     4. Household goods industry:
     • Curtain manufacturing: Some curtain straps, decorative straps, etc. will use the webbing buckle folding process to make the use of curtains more convenient and beautiful. This equipment can provide an efficient solution for the webbing processing of curtains and meet the requirements of the household goods industry for product quality and appearance.
     • Bedding production: Some decorative webbing, straps, etc. in bedding may also need to be buckled and folded. For example, the four-corner straps of some bedding can be quickly processed using this equipment to improve production efficiency.
     5. Sporting goods industry:
     • Production of fitness equipment accessories: Some straps, straps and other accessories on fitness equipment need to be treated with webbing buckles and folding tails to facilitate user use and adjustment. The automatic ultrasonic webbing buckle folding machine can provide efficient and accurate processing services for the production of fitness equipment accessories to ensure product quality and performance.
     • Sports protective gear manufacturing: Some straps, adjustment belts, etc. in sports protective gear will also use the webbing buckle folding process to make the protective gear fit the human body better and improve the protective effect. This equipment can provide professional webbing processing solutions for the production of sports protective gear.
     6. Automotive interior industry:
     • Car seat belt: The webbing part of the car seat belt needs to be buckled to ensure the normal use of the seat belt. The fully automatic ultrasonic webbing buckle folding machine can provide efficient and accurate processing services for the production of car seat belts to ensure the quality and safety of the products.
     • Automotive interior decorative tape: Some decorative webbing in automotive interiors, such as center console decorative tape, door decorative tape, etc., may also need to be buckled and folded to increase the aesthetics and practicality of the interior. This equipment can provide professional solutions for the processing of automotive interior decorative tape.