全自动超声波织带穿扣机

Auto Ultrasonic Braid Drawing-in Machine

功能特点 Features

可适用于衣服配料，背包，手袋，鞋类及适合其他特殊用途

It can be used for clothing ingredients, backpacks, handbags, shoes and other special purposes

主要用于背包的织带穿扣车缝

It is mainly used for sewing the webbing of backpacks

全自动化作业,无需人手操作,自动作业流程,自动送带,自动送扣

Fully automated operation, no manual operation required, automatic operation process, automatic belt feeding, automatic buckle feeding

传统相比较机器缝制出来的产品更加标准美观

Compared to traditional machines, products sewn by machines are more standardized and aesthetically pleasing

系统设有缺料警报,可预设产品数量,完成产量自动停机

There is a shortage alarm in the system, which can preset the quantity of products and automatically shut down after completing the production 

技术参数 Technical Parameters 

1. 高效生产
   • 高速度：能够快速、连续地进行织带穿扣操作，相比传统的人工穿扣方式，大大提高了生产效率。例如，一些先进的全自动超声波织带穿扣机每分钟可以完成数十次甚至上百次的穿扣动作，在大规模生产的情况下优势尤为明显。
   • 不间断运行：只要设备正常运行且有足够的原材料供应，就可以持续进行生产，避免了人工操作中因疲劳、休息等因素导致的生产中断，有效增加了单位时间内的产量。
2. 精准作业：
   • 定位精确：配备高精度的传感器和定位系统，能够准确地识别织带的位置、扣子的形状和方向等，确保扣子能够精准地穿过织带的指定位置。这样可以保证产品的一致性，减少次品率2。
   • 焊接牢固：利用超声波焊接技术，使扣子与织带之间的结合非常牢固。超声波焊接能够在短时间内产生高温和高压，使扣子和织带的材料分子相互融合，焊接强度高，不易出现扣子脱落等问题25。
3. 操作简便：
   • 自动化程度高：只需操作人员将织带和扣子放置在指定的位置，设备即可自动完成送料、穿扣、焊接等一系列操作，大大降低了对操作人员技能水平的要求。而且，设备通常具有简单易懂的操作界面，方便操作人员进行设置和监控。
   • 调试方便：当需要生产不同规格的织带或扣子时，设备可以通过简单的调整和设置来适应新的生产需求，无需进行复杂的机械结构调整，节省了调试时间和成本。
4. 节省成本：
   • 减少人力成本：自动化生产减少了对人工的依赖，一台全自动超声波织带穿扣机可以替代多名人工，从而降低了企业的人力成本。特别是在劳动力成本不断上升的背景下，这一优势更加显著。
   • 降低材料损耗：精准的操作和自动化的控制可以减少因人为失误导致的材料浪费，例如避免了织带的过度拉扯、扣子的错误安装等情况，提高了材料的利用率，降低了生产成本。
5. 安全可靠：
   • 安全防护装置齐全：设备通常配备了各种安全防护装置，如紧急停止按钮、安全门、传感器等，当设备出现异常情况或操作人员发生误操作时，能够及时停止设备运行，保障操作人员的安全3。
   • 设备稳定性高：采用高品质的零部件和先进的控制系统，设备运行稳定可靠，故障率低，减少了因设备故障导致的生产中断和维修成本。
6. 适用范围广：
   • 适用于多种材料：不仅适用于常见的棉质、尼龙等织带材料，对于一些特殊材质的织带，如弹性织带、功能性织带等，也能够很好地完成穿扣操作。同时，对于不同形状、大小和材质的扣子，如金属扣、塑料扣等，都具有良好的兼容性。
   • 满足不同行业需求：广泛应用于服装、箱包、鞋类、家居用品等行业的织带穿扣加工，能够满足不同行业对于织带穿扣产品的多样化需求
   • Efficient production 5:
     • High speed: It can quickly and continuously perform ribbon threading operations, which greatly improves production efficiency compared to traditional manual threading methods. For example, some advanced fully automatic ultrasonic ribbon threading machines can complete dozens or even hundreds of threading operations per minute, which is particularly advantageous in the case of large-scale production.
     • Uninterrupted operation: As long as the equipment is running normally and there is a sufficient supply of raw materials, production can continue, avoiding production interruptions caused by fatigue, rest and other factors during manual operation, effectively increasing the output per unit time.
     2. Precision work:
     • Accurate positioning: Equipped with high-precision sensors and positioning systems, it can accurately identify the position of the webbing, the shape and direction of the button, etc., to ensure that the button can accurately pass through the specified position of the webbing. This can ensure the consistency of the product and reduce the defective rate 2.
     • Solid welding: Using ultrasonic welding technology, the bonding between the button and the webbing is very firm. Ultrasonic welding can generate high temperature and high pressure in a short time, so that the material molecules of the button and the webbing can be fused with each other, and the welding strength is high. It is not easy to cause problems such as button falling off. 25
     3. Easy to operate:
     • High degree of automation: As long as the operator places the webbing and buttons in the designated position, the equipment can automatically complete a series of operations such as feeding, buckling, welding, etc., which greatly reduces the requirement for the operator's skill level. Moreover, the equipment usually has a simple and easy-to-understand operation interface, which is convenient for the operator to set up and monitor.
     • Easy debugging: When it is necessary to produce webbing or buttons of different specifications, the equipment can be easily adjusted and set up to adapt to new production requirements, eliminating the need for complex mechanical structural adjustments, saving debugging time and costs.
     4. Cost savings:
     • Reduce labor costs: Automated production reduces reliance on labor. A fully automatic ultrasonic ribbon threading machine can replace multiple labor, thus reducing the labor cost of enterprises. Especially in the context of rising labor costs, this advantage is even more significant.
     • Reduce material loss: Precise operation and automated control can reduce material waste caused by human error, such as avoiding excessive pulling of webbing, wrong installation of buttons, etc., improving material utilization and reducing production costs.
     5. Safe and reliable:
     • Complete safety devices: Equipment is usually equipped with a variety of safety devices, such as emergency stop buttons, safety doors, sensors, etc. When the equipment is abnormal or the operator misoperates, the equipment can be stopped in time to ensure the safety of the operator.
     Equipment stability is high: with high-quality components and advanced control systems, the equipment operates stably and reliably, with a low failure rate, reducing production interruptions and maintenance costs due to equipment failures.
     6. Wide range of applications:
     • Suitable for a variety of materials: not only suitable for common cotton, nylon and other webbing materials, but also for some special materials, such as elastic webbing, functional webbing, etc., it can also complete the buckle operation well. At the same time, it has good compatibility with buttons of different shapes, sizes and materials, such as metal buckles, plastic buckles, etc.
     • Meet the needs of different industries: Widely used in the processing of webbing buckles in clothing, luggage, footwear, household goods and other industries, to meet the diverse needs of different industries for webbing buckle products

1. 服装行业
   • 内衣制造：用于内衣肩带的穿扣和焊接，使肩带与内衣主体连接更加牢固和美观。例如，一些运动内衣的肩带需要高强度的连接，全自动超声波织带穿扣机能够快速、准确地完成肩带穿扣和焊接，保证内衣的质量和性能。
   • 泳衣生产：泳衣的肩带、腰带等部位常需要使用织带穿扣，该机器可以高效地完成这些操作，并且焊接后的连接部位密封性好，不易脱线、漏水，确保泳衣的质量和使用寿命。
   • 服装配饰：可用于制作腰带、背包带、装饰带等服装配饰。比如，时尚背包的肩带和腰带部分，通过该机器进行穿扣和焊接，能够使配饰更加精致、耐用。
2. 鞋类制造：
   • 鞋带穿扣：在一些特殊款式的鞋子中，如运动鞋、休闲鞋等，鞋带需要穿过特定的扣眼或扣子进行固定。全自动超声波织带穿扣机可以快速、准确地完成鞋带的穿扣操作，提高生产效率和产品质量2。
   • 鞋舌织带连接：鞋舌部分通常会有织带用于固定和装饰，该机器可以将织带与鞋舌进行牢固的连接，使鞋舌更加稳固，穿着更加舒适。
3. 箱包行业：
   • 背包肩带制作：背包的肩带需要承受较大的拉力，因此对连接部位的强度要求较高。全自动超声波织带穿扣机能够将肩带与背包主体进行牢固的连接，确保背包在使用过程中肩带不会脱落或断裂6。
   • 行李箱提手带连接：行李箱的提手带需要经常承受拉伸和摩擦，使用该机器进行穿扣和焊接可以使提手带与行李箱的连接更加牢固，延长行李箱的使用寿命。
4. 家居用品行业：
   • 窗帘带制作：窗帘的拉绳、绑带等部分需要使用织带穿扣，全自动超声波织带穿扣机可以快速地完成这些操作，提高窗帘带的生产效率和质量。
   • 床上用品附件：如床单的绑带、枕套的装饰带等，都可以使用该机器进行加工，使床上用品更加美观、实用。
5. 防护用品行业：
   • 安全带生产：汽车安全带、高空作业安全带等防护用品对连接部位的强度和可靠性要求极高。全自动超声波织带穿扣机可以确保安全带的织带与扣子之间的连接牢固可靠，保障使用者的安全1。
   • 防护手套连接：一些防护手套的手腕部位会有织带用于固定，该机器可以将织带与手套进行紧密的连接，提高防护手套的使用性能。
6. 体育用品行业：
   • 运动护具制作：如护膝、护肘、护腕等运动护具，通常会使用织带进行固定和调节。全自动超声波织带穿扣机可以快速地完成织带的穿扣操作，使运动护具更加舒适、贴合。
   • 体育器材配件：如健身器材的拉绳、跳绳的手柄带等体育器材配件，也可以使用该机器进行加工，提高产品的质量和性能
   • Apparel industry
     • Underwear manufacturing: It is used for buckling and welding the shoulder straps of underwear to make the connection between the shoulder straps and the main body of the underwear more firm and beautiful. For example, the shoulder straps of some sports underwear require high-strength connection. The automatic ultrasonic webbing buckle machine can quickly and accurately complete the buckle and welding of the shoulder straps to ensure the quality and performance of the underwear.
     • Swimsuit production: The shoulder straps, belts, and other parts of swimsuits often require the use of webbing buckles. The machine can efficiently complete these operations, and the welded connection parts are well sealed, making it difficult to go off-line or leak, ensuring the quality and service life of swimsuits.
     • Clothing accessories: can be used to make belts, backpack belts, decorative belts and other clothing accessories. For example, the shoulder straps and belt parts of fashionable backpacks can be buckled and welded by this machine to make the accessories more delicate and durable.
     2. Footwear manufacturing:
     • Shoelace buckle: In some special styles of shoes, such as sports shoes, casual shoes, etc., shoelaces need to be fixed through specific buttonholes or buttons. The automatic ultrasonic webbing buckle machine can quickly and accurately complete the buckle operation of shoelaces, improving production efficiency and product quality2.
     • Tongue webbing connection: The tongue part usually has webbing for fixing and decoration. The machine can firmly connect the webbing to the tongue, making the tongue more stable and comfortable to wear.
     3. Luggage industry:
     • Backpack shoulder strap production: The shoulder strap of the backpack needs to withstand a large tensile force, so the strength of the connection part is required. The fully automatic ultrasonic webbing buckle machine can firmly connect the shoulder strap to the main body of the backpack to ensure that the shoulder strap will not fall off or break during use of the backpack6.
     • Suitcase handle strap connection: The handle strap of the suitcase needs to withstand stretching and friction frequently. Using this machine for buckling and welding can make the connection between the handle strap and the suitcase more firm and prolong the service life of the suitcase.
     4. Household goods industry:
     • Curtain belt production: The drawstrings, straps and other parts of the curtains need to use webbing buckles. The fully automatic ultrasonic webbing buckle machine can quickly complete these operations and improve the production efficiency and quality of curtain belts.
     • Bedding accessories: such as the straps of sheets, the decorative straps of pillowcases, etc., can be processed by this machine to make bedding more beautiful and practical.
     5. Protective equipment industry:
     • Seat belt production: Car seat belts, aerial work seat belts and other protective equipment have extremely high requirements on the strength and reliability of the connection parts. The fully automatic ultrasonic webbing buckle machine can ensure that the connection between the webbing belt and the buckle of the seat belt is firm and reliable, ensuring the safety of users 1.
     • Protective glove connection: Some protective gloves will have webbing on the wrist for fixing, and the machine can tightly connect the webbing with the gloves to improve the performance of protective gloves.
     6. Sporting goods industry:
     • Production of sports protective gear: such as knee pads, elbow pads, wrist guards and other sports protective gear, which are usually fixed and adjusted with webbing. The automatic ultrasonic webbing fastening machine can quickly complete the buckling operation of webbing, making sports protective gear more comfortable and fit.
     • Sports equipment accessories: such as the pull rope of fitness equipment, the handle belt of skipping rope and other sports equipment accessories, can also be processed by this machine to improve the quality and performance of the product