气缸气动系列产品展示Cylinder pneumatic series products show

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先把镜片放置在治具内定位,通过真空吸附镜片,然后把云台外壳放置在治具内,通过销钉定位,镜片通过气缸下压,压紧至云台外壳镜片位置 First place the lens in the fixture positioning, through the vacuum adsorption of the lens, and then the head shell placed in the fixture, through the pin positioning, the lens through the cylinder downward pressure, compression to the head shell lens position 

  1. 动力特性方面
    • 动力充足:气缸能够提供较大的输出力,满足各种工业场景中对力量的需求,无论是推动重物、夹紧工件还是进行冲压等操作,都能可靠地完成任务。
    • 速度快:气缸的动作速度较快,一般能达到 50 - 500mm/s,部分高速气缸甚至可达 3m/s 及以上,可实现快速的直线运动,能够显著提高生产效率和设备的运行速度,特别适用于对动作速度有较高要求的自动化生产线4
    • 响应迅速:气动系统依靠压缩空气驱动,气体的可压缩性使得气缸在接收到控制信号后能够迅速响应,实现快速的启停和换向动作,其响应时间短,可满足高精度、高频率的工作需求。
  2. 安全可靠性方面
    • 使用安全:工作介质是空气,空气不易燃烧、爆炸,与液压系统相比,不存在因泄漏而引发火灾的危险,在易燃、易爆的工作环境中具有更高的安全性126
    • 可靠性高:气缸的结构相对简单,没有复杂的电子元件或机械传动部件,因此具有较高的可靠性和稳定性,不易出现故障。并且,优质的气缸产品经过严格的质量检测和验证,使用寿命长,能够在恶劣的工作环境下长时间稳定运行26
    • 过载保护:气缸对冲击负载和过负载有较强的适应能力,当遇到突发的过载情况时,气缸能够在一定程度上承受较大的冲击力而不会立即损坏,起到了保护设备和系统的作用14
  3. 操作控制方面124
    • 调节方便:输出力和工作速度的调节非常容易。通过调节气压的大小,可以轻松改变气缸的输出力;安装单向节流阀等流量控制元件,可以方便地实现对气缸速度的无级调节,满足不同工况下对气缸运动参数的精确控制需求。
    • 可实现缓冲:气缸可以配备缓冲装置,在活塞运动到行程末端时,能够有效地减缓冲击力,降低噪音和振动,保护气缸和与之连接的设备,同时也使设备的运行更加平稳。
  4. 节能环保方面124
    • 能源成本低:工作介质空气取之不尽,无需额外的成本投入。而且,压缩空气的制备过程相对简单,与液压系统使用的液压油相比,能源消耗和运行成本更低。
    • 环保无污染:排气处理简单,排放的气体是空气,不污染环境,符合现代工业对环保的要求。
  5. 安装维护方面124
    • 结构简单:气缸的结构通常比较简单,主要由缸筒、活塞、活塞杆、密封件等基本部件组成,零部件数量少,易于理解和掌握其工作原理和结构特点。
    • 安装便捷:气缸的安装方式多样,可根据不同的应用场景选择合适的安装方式,如法兰安装、耳环安装、脚架安装等,安装过程简单方便,能够快速地集成到设备中。
    • 维护成本低:气缸的维护工作相对简单,日常维护主要包括检查密封件的磨损情况、清理缸筒内的杂质、检查气源的质量等,维护成本较低。并且,在出现故障时,由于其结构简单,易于拆卸和维修,能够快速恢复设备的正常运行。
  6. 空间适应性方面
    • 布局灵活:气缸的体积相对较小,占用空间少,能够在空间有限的场合中灵活安装和使用。特别是一些特殊设计的气缸,如薄型气缸、紧凑型气缸等,更是能够满足对空间要求苛刻的应用场景。
    • 可远距离输送:压缩空气可集中供应,并且能够通过管道进行远距离输送,方便在大型设备或生产线中实现分布式的气动控制,不受距离的限制
    • In terms of dynamic characteristics:
      • Sufficient power: The cylinder can provide a large output force to meet the demand for force in various industrial scenarios, whether it is to push heavy objects, clamp workpieces or perform operations such as stamping, it can reliably complete tasks.
      • Fast speed: Cylinders operate at a faster speed, typically up to 50-500mm/s, and some high-speed cylinders can even reach 3m/s or more, which can achieve fast linear motion and significantly improve production efficiency and equipment operation speed. It is especially suitable for automated production lines with high requirements for operation speed.
      Fast response: The pneumatic system relies on compressed air to drive, and the compressibility of the gas allows the cylinder to respond quickly after receiving the control signal, enabling rapid start-stop and reversing actions. Its response time is short, which can meet the high-precision and high-frequency work requirements.
      2. Safety and reliability:
      • Safe to use: The working medium is air, which is not easy to burn or explode. Compared with the hydraulic system, there is no risk of fire caused by leakage, and it has higher safety in a flammable and explosive working environment.
      • High reliability: The structure of the cylinder is relatively simple, without complex electronic components or mechanical transmission parts, so it has high reliability and stability, and is not prone to failure. And, high-quality cylinder products have undergone strict quality inspection and verification, with a long service life and can operate stably for a long time in harsh working environment26.
      • Overload protection: The cylinder has a strong adaptability to shock loads and overloads. When encountering sudden overload conditions, the cylinder can withstand a large impact force to a certain extent without immediate damage, which plays a role in protecting equipment and systems14.
      3. Operational control aspects 124:
      • Easy adjustment: It is very easy to adjust the output force and working speed. By adjusting the size of the air pressure, the output force of the cylinder can be easily changed; by installing flow control elements such as one-way throttle valves, the stepless adjustment of the cylinder speed can be easily realized to meet the precise control requirements of cylinder motion parameters under different working conditions.
      • Can achieve cushioning: The cylinder can be equipped with a cushioning device, which can effectively reduce the impact force, reduce noise and vibration, protect the cylinder and the equipment connected to it, and also make the operation of the equipment more stable.
      4. Energy conservation and environmental protection 124:
      • Low energy cost: The working medium air is inexhaustible, and no additional cost is required. Moreover, the preparation process of compressed air is relatively simple, and the energy consumption and operating cost are lower compared with the hydraulic oil used in the hydraulic system.
      • Environmental protection and pollution-free: The exhaust treatment is simple, the gas emitted is air, does not pollute the environment, and meets the requirements of modern industry for environmental protection.
      5. Installation and maintenance 124:
      • Simple structure: The structure of the cylinder is usually relatively simple, mainly composed of basic components such as cylinder, piston, piston rod, and seal, etc. The number of parts is small, making it easy to understand and master its working principle and structural characteristics.
      • Easy installation: There are various installation methods for cylinders, and suitable installation methods can be selected according to different application scenarios, such as flange installation, earring installation, tripod installation, etc. The installation process is simple and convenient, and can be quickly integrated into the equipment.
      • Low maintenance cost: The maintenance of the cylinder is relatively simple. The daily maintenance mainly includes checking the wear of the seals, cleaning the impurities in the cylinder, checking the quality of the air source, etc. The maintenance cost is low. And, in the event of a failure, due to its simple structure, it is easy to disassemble and repair, and can quickly restore the normal operation of the equipment.
      6. In terms of spatial adaptability:
      • Flexible layout: Cylinders are relatively small in size and take up less space, allowing them to be installed and used flexibly in situations with limited space. In particular, some specially designed cylinders, such as thin cylinders, compact cylinders, etc., are able to meet space-demanding application scenarios.
      • Long-distance transportation: Compressed air can be supplied centrally and can be transported over long distances through pipelines, making it convenient to implement distributed pneumatic control in large equipment or production lines, regardless of distance
  1. 工业生产领域
    • 机械加工:在机床、数控机床等设备中,气缸可用于工件的定位、夹紧以及刀具的进给等操作。例如,在钻床加工中,气缸可以推动钻头快速进给和退回,提高加工效率和精度。
    • 自动化生产线:是气缸应用的重要场景,可实现物料的搬运、输送、分拣、装配等工作。比如在汽车装配生产线上,气缸用于车门、车窗、座椅等部件的安装和定位;在电子设备生产线上,气缸可以将电子元件准确地放置到电路板上1
    • 包装行业:用于包装机械中的送料、封口、切断、贴标等操作。例如,在食品包装机中,气缸推动切刀将包装材料切断;在饮料灌装生产线中,气缸控制灌装头的升降,实现准确的灌装。
    • 印刷行业:在印刷机中,气缸可用于纸张的输送、定位以及印刷版的升降等。例如,单张纸印刷机中,气缸控制纸张的吸附和输送,保证纸张的准确进给;在丝网印刷机中,气缸推动刮板进行印刷操作。
  2. 汽车制造领域
    • 汽车组装:在汽车生产线上,气缸用于汽车零部件的安装、紧固和定位。例如,安装发动机时,气缸可以将发动机准确地放置到车架上,并进行紧固;在安装车门时,气缸用于车门的开合和定位,方便工人进行安装操作。
    • 汽车制动系统:部分汽车的制动系统采用气压制动,其中气缸是关键的执行元件。通过气缸的推动,使制动片与制动盘或制动鼓接触,产生制动力,保证汽车的安全行驶。
    • 汽车悬挂系统:一些高端汽车的悬挂系统采用气动悬挂,其中气缸用于调节悬挂的高度和硬度,根据不同的路况和驾驶需求,提供舒适的驾乘体验。
  3. 半导体与电子制造领域
    • 芯片制造:在半导体芯片制造过程中,气缸可用于晶圆的搬运、定位和加工。例如,在光刻机中,气缸控制晶圆的移动和定位,确保光刻的准确性;在晶圆切割设备中,气缸推动切割刀进行晶圆的切割。
    • 电子设备组装:在电子设备的组装生产线上,气缸用于电子元件的插装、焊接和检测等操作。例如,在电路板插件机中,气缸控制插件头的运动,将电子元件插入到电路板上;在电子产品的检测设备中,气缸用于推动检测探头,对产品进行检测。
  4. 食品医药领域
    • 食品加工:食品行业对卫生要求较高,气缸的气动系统由于不会产生油污等污染,适用于食品加工设备。例如,在食品包装机中,气缸用于推动包装材料和食品的输送;在食品成型机中,气缸控制模具的开合,实现食品的成型加工。
    • 医药制造:在医药生产线上,气缸可用于药品的灌装、封口、包装等操作。例如,在药品灌装设备中,气缸控制灌装头的升降,实现准确的灌装;在药品包装机中,气缸推动包装材料的输送和封口。
  5. 建筑与建材领域
    • 建筑机械:在建筑机械中,气缸用于控制机械的动作,如起重机的起重臂的升降、混凝土搅拌机的搅拌叶片的转动等。例如,在塔式起重机中,气缸通过控制起重臂的变幅,实现重物的起吊和搬运;在混凝土搅拌机中,气缸推动搅拌叶片进行搅拌,保证混凝土的均匀性。
    • 门窗加工:在门窗生产过程中,气缸可用于门窗的组装和加工。例如,在铝合金门窗的组装中,气缸用于门窗框架的固定和拼接;在门窗的五金配件安装中,气缸用于控制螺丝的拧紧和松开。
  6. 能源与化工领域
    • 石油化工:在石油化工行业中,气缸用于阀门的控制、管道的开关以及设备的操作等。例如,在炼油厂中,气缸控制阀门的开关,调节原油的流量和压力;在化工生产设备中,气缸用于控制反应釜的搅拌器的启停和转速。
    • 电力行业:在发电厂中,气缸可用于控制一些辅助设备的运行,如煤仓的卸料门、灰渣的排放门等。例如,在火力发电厂中,气缸控制煤仓的卸料门,实现煤炭的定量输送;在水力发电厂中,气缸用于控制水轮机的导叶,调节水流量和发电量。
  7. 航空航天领域
    • 飞机制造:在飞机的制造过程中,气缸可用于飞机部件的安装、调试和检测。例如,在飞机机翼的装配中,气缸用于控制机翼的定位和连接;在飞机发动机的组装中,气缸用于控制发动机部件的安装和拆卸。
    • 航天设备:在航天设备中,气缸也有一定的应用,如卫星的展开机构、火箭的发射架等。例如,在卫星发射过程中,气缸用于控制卫星的展开机构,确保卫星在太空中的正常运行;在火箭发射架中,气缸用于控制发射架的起竖和放倒,保证火箭的安全发射
    • Industrial production field:
      • Machining: In machine tools, numerical control machines and other equipment, cylinders can be used for workpiece positioning, clamping, and tool feeding. For example, in drilling machine processing, cylinders can push drill bits to feed and return quickly, improving processing efficiency and accuracy.
      • Automated production line: It is an important scene for cylinder applications, which can realize material handling, transportation, sorting, assembly and other work. For example, in the automotive assembly line, cylinders are used for the installation and positioning of doors, windows, seats and other components; in the electronic equipment production line, cylinders can accurately place electronic components on the circuit board 1.
      • Packaging industry: used for feeding, sealing, cutting, labeling and other operations in packaging machinery. For example, in a food packaging machine, the cylinder pushes the cutter to cut off the packaging material; in a beverage filling production line, the cylinder controls the lifting of the filling head to achieve accurate filling.
      • Printing industry: In printing presses, cylinders can be used for paper transportation, positioning, and printing plate lifting. For example, in sheet-fed presses, cylinders control the adsorption and transportation of paper to ensure accurate paper feeding; in screen presses, cylinders push scrapers for printing operations.
      2. In the field of automobile manufacturing:
      • Automotive assembly: In the automotive production line, cylinders are used for the installation, fastening and positioning of automotive parts. For example, when installing an engine, the cylinder can accurately place the engine on the frame and fasten it; when installing a door, the cylinder is used for the opening and closing of the door, which is convenient for workers to install.
      • Automobile braking system: The braking system of some cars adopts pneumatic braking, in which the cylinder is the key executive component. Through the promotion of the cylinder, the brake pads are brought into contact with the brake disc or brake drum to generate braking force to ensure the safe driving of the car.
      • Automotive suspension system: Some high-end car suspension systems use pneumatic suspension, in which cylinders are used to adjust the height and hardness of the suspension, providing a comfortable driving experience according to different road conditions and driving needs.
      3. Semiconductor and electronics manufacturing:
      • Chip manufacturing: In the manufacturing process of semiconductor chips, cylinders can be used for the handling, positioning and processing of wafers. For example, in a lithography machine, cylinders control the movement and positioning of wafers to ensure the accuracy of lithography; in wafer cutting equipment, cylinders push cutting knives to cut wafers.
      • Electronic equipment assembly: In the assembly line of electronic equipment, cylinders are used for operations such as insertion, soldering and detection of electronic components. For example, in a circuit board plug-in machine, cylinders control the movement of plug-in heads to insert electronic components into the circuit board; in the inspection equipment of electronic products, cylinders are used to push the detection probe to detect the product.
      4. In the field of food and medicine:
      • Food processing: The food industry has high hygiene requirements, and the pneumatic system of the cylinder is suitable for food processing equipment because it does not produce oil pollution and other pollution. For example, in a food packaging machine, the cylinder is used to promote the transportation of packaging materials and food; in a food molding machine, the cylinder controls the opening and closing of the mold to realize the molding and processing of food.
      • Pharmaceutical manufacturing: In the pharmaceutical production line, cylinders can be used for the filling, sealing, packaging and other operations of medicines. For example, in pharmaceutical filling equipment, cylinders control the lifting of the filling head to achieve accurate filling; in pharmaceutical packaging machines, cylinders drive the delivery and sealing of packaging materials.
      5. Construction and building materials:
      • Construction machinery: In construction machinery, cylinders are used to control the actions of machinery, such as the lifting and lowering of the crane's boom, the rotation of the mixing blades of a concrete mixer, etc. For example, in tower cranes, cylinders achieve lifting and handling of heavy objects by controlling the amplitude of the boom; in concrete mixers, cylinders push the mixing blades to stir to ensure the uniformity of concrete.
      • Door and window processing: In the production process of doors and windows, cylinders can be used for the assembly and processing of doors and windows. For example, in the assembly of aluminum alloy doors and windows, cylinders are used for the fixing and splicing of door and window frames; in the installation of hardware accessories for doors and windows, cylinders are used to control the tightening and loosening of screws.
      6. Energy and chemical industry:
      • Petrochemical: In the petrochemical industry, cylinders are used for the control of valves, the switching of pipelines, and the operation of equipment. For example, in refineries, cylinders control the switching of valves to adjust the flow and pressure of crude oil; in chemical production equipment, cylinders are used to control the start and stop of the agitator of the reactor and the speed.
      • Power industry: In power plants, cylinders can be used to control the operation of some auxiliary equipment, such as the discharge door of the coal bunker, the discharge door of ash and slag, etc. For example, in thermal power plants, cylinders control the discharge door of the coal bunker to realize the quantitative transportation of coal; in hydroelectric power plants, cylinders are used to control the guide vane of the water turbine to adjust the water flow and power generation.
      7. Aerospace sector:
      • Aircraft manufacturing: In the manufacturing process of aircraft, cylinders can be used for the installation, commissioning and inspection of aircraft components. For example, in the assembly of aircraft wings, cylinders are used to control the positioning and connection of wings; in the assembly of aircraft engines, cylinders are used to control the installation and disassembly of engine components.
      • Aerospace equipment: In aerospace equipment, cylinders also have certain applications, such as satellite deployment mechanisms, rocket launchers, etc. For example, during satellite launches, cylinders are used to control satellite deployment mechanisms to ensure the normal operation of satellites in space; in rocket launchers, cylinders are used to control the erection and lowering of launchers to ensure the safe launch of rockets