DIP波峰焊治具产品展示DIP Wave Soldering Fixture Product Show

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过炉治具交货时间:多台CNC是我们交期的最大保障,过炉治具上面的配件已经标准件是交期快的另一保障。 过锡炉治具应用:各类波峰焊、回流焊、电子元件自动插装治夹具。 过炉治具资料要求:PCB实板一块以及GERBER File及相应要求说明。 使用过锡炉治具效果:支撑薄形基板或软性电路板;可用于不规则外型的基板;可承载多连板以增加生产率;防止 基板在回焊时,产生弯曲现象波峰焊有著在温度逐渐升高的环境中,仍能继续保持其物理特性的能力,使合成石可在波 峰式焊锡过程中,达到高标准的结果并且不会有变形的情况发生。在短时间置于360℃及持续在300℃的操作温度的苛 刻环境中,也不会造成Durostone基层分离。 Delivery time of overfurnace fixture: multiple CNC is the biggest guarantee of our delivery time, and the accessories on the overfurnace fixture have been standardized as another guarantee of fast delivery time. Over the tin furnace fixture applications: all kinds of wave soldering, reflow soldering, automatic insertion and assembly of electronic components fixture. Over the furnace fixture information requirements: PCB board and a GERBER File and the corresponding requirements of the instructions. The use of over-tin furnace jig effect: support thin substrate or flexible circuit boards; can be used for irregular shape of the substrate; can carry multiple boards in order to increase productivity; to prevent the substrate in the soldering back, resulting in the phenomenon of bending wave soldering in the temperature gradually rising environment, but still continue to maintain its physical properties of the ability to make the synthesis of the stone can be in the process of wave soldering to achieve a high standard of results and will not have the deformation of the situation occurs. The ability to maintain its physical properties Durostone's base layer does not separate even when exposed to harsh environments such as 360°C for a short period of time and 300°C for a sustained period of time. 

一、提升焊接质量

1.精准定位:治具能够对电路板和 DIP 元件进行精确的定位,确保每个元件在焊接过程中处于正确的位置。这可以有效避免因元件偏移而导致的虚焊、假焊等焊接不良问题,从而大大提高焊接的质量和可靠性。

2.稳定支撑:在波峰焊过程中,治具为电路板提供稳定的支撑,防止电路板在焊接时发生变形或晃动。这有助于保持焊接的一致性,使每个焊点都能均匀地接受焊料的浸润,进一步提升焊接质量。

3.防止连焊:治具的设计可以有效地防止相邻引脚之间的连焊现象。通过合理的布局和隔离措施,治具能够确保焊料只在需要焊接的部位流动,避免焊料在相邻引脚之间形成短路,提高了产品的良品率。

二、提高生产效率

1.自动化适配:DIP 波峰焊治具可以与自动化生产线完美配合,实现快速、高效的生产。治具的标准化设计使得电路板能够在生产线上快速定位和固定,减少了人工操作的时间和误差,提高了生产效率。

2.批量生产:治具适用于批量生产,可以同时对多个电路板进行焊接。这不仅可以提高生产速度,还可以降低生产成本,尤其对于大规模生产的企业来说,具有显著的经济效益。

3.减少调试时间:由于治具能够保证焊接的质量和一致性,因此可以减少生产过程中的调试时间。一旦治具调试完成,就可以在较长时间内稳定地进行生产,无需频繁地调整焊接参数,提高了生产的效率和稳定性。

三、降低生产成本

1.减少废品率:通过提高焊接质量,治具可以有效地减少废品率。这意味着企业可以减少因焊接不良而导致的返工和报废,降低了生产成本。

2.延长设备寿命:治具的使用可以减少波峰焊机的磨损和损坏。治具能够引导焊料的流动,避免焊料对波峰焊机的喷嘴和传输系统造成堵塞和腐蚀,从而延长了设备的使用寿命,降低了设备维护成本。

3.节约材料成本:治具的精确控制可以减少焊料的使用量。通过合理的设计和布局,治具能够确保焊料只在需要焊接的部位使用,避免了焊料的浪费,节约了材料成本。

四、增强生产灵活性

1.可定制性:DIP 波峰焊治具可以根据不同的电路板设计和 DIP 元件规格进行定制。这使得企业可以快速适应不同的产品需求,提高了生产的灵活性和适应性。

2.快速切换:治具的更换和调整非常方便,可以快速适应不同的生产任务。这使得企业可以在不影响生产效率的情况下,轻松地切换生产产品,提高了生产的灵活性和响应速度

  1. First, improve welding quality
    1. Precise positioning: The fixture can accurately position the circuit board and DIP components to ensure that each component is in the correct position during the welding process. This can effectively avoid poor welding problems such as virtual welding and false welding caused by component offset, thus greatly improving the quality and reliability of welding.
    2. Stable support: During the wave soldering process, the fixture provides stable support for the board, preventing the board from deforming or shaking during soldering. This helps to maintain the consistency of the soldering, so that each solder joint can evenly accept the solder infiltration, further improving the welding quality.
    3. Prevent continuous welding: The design of the fixture can effectively prevent continuous welding between adjacent pins. Through reasonable layout and isolation measures, the fixture can ensure that the solder only flows in the parts that need to be welded, avoid the solder from forming a short circuit between adjacent pins, and improve the yield of the product.
    Second, improve production efficiency
    1. Automation adaptation: The DIP wave soldering fixture can be perfectly matched with the automated production line to achieve fast and efficient production. The standardized design of the fixture allows the circuit board to be quickly positioned and fixed on the production line, reducing the time and error of manual operation and improving production efficiency.
    2. Mass production: The fixture is suitable for mass production and can solder multiple circuit boards at the same time. This can not only improve production speed, but also reduce production costs, especially for large-scale production enterprises, with significant economic benefits.
    3. Reduce debugging time: Since the jig can ensure the quality and consistency of welding, the debugging time in the production process can be reduced. Once the jig is debugged, it can be produced stably for a long time without frequent adjustment of welding parameters, which improves the efficiency and stability of production.
    III. Reduce production costs
    1. Reduce the scrap rate: By improving the welding quality, the fixture can effectively reduce the scrap rate. This means that enterprises can reduce rework and scrap caused by poor welding, reducing production costs.
    2. Extend the life of the equipment: The use of the fixture can reduce the wear and damage of the wave solder. The fixture can guide the flow of the solder and avoid the clogging and corrosion of the solder to the nozzle and transmission system of the wave solder, thereby prolonging the service life of the equipment and reducing the maintenance cost of the equipment.
    3. Save material costs: Precise control of the fixture can reduce the amount of solder used. Through reasonable design and layout, the fixture can ensure that the solder is only used in the parts that need to be welded, avoiding the waste of solder and saving material costs.
    IV. Enhancing production flexibility
    1. Customizability: DIP wave soldering fixtures can be customized according to different circuit board designs and DIP component specifications. This allows enterprises to quickly adapt to different product requirements, improving production flexibility and adaptability.
    2. Fast switching: The replacement and adjustment of the fixture is very convenient, and it can be quickly adapted to different production tasks. This allows enterprises to easily switch production products without affecting production efficiency, improving production flexibility and response speed
一、电子产品制造企业

1.计算机主板生产:在计算机主板的制造过程中,需要对大量的 DIP 元件进行焊接。波峰焊治具能够确保元件的准确位置和稳定焊接,提高主板的质量和可靠性。例如,在焊接芯片组、内存条插槽等 DIP 元件时,治具可以保证焊接的精度和一致性。

2.通信设备制造:通信设备如路由器、交换机等通常包含大量的 DIP 元件。波峰焊治具在这些设备的生产中起到关键作用,能够提高焊接效率和质量,确保设备的性能稳定。例如,在焊接通信芯片、电容、电阻等元件时,治具可以保证良好的电气连接。

3.工业控制设备制造:工业控制设备对可靠性要求极高,DIP 波峰焊治具能够帮助实现高质量的焊接。例如,在焊接 PLC(可编程逻辑控制器)、传感器接口等部分的 DIP 元件时,治具可以确保焊接的牢固性和稳定性。

二、电子产品维修行业

1.电路板维修:当电路板出现故障需要维修时,波峰焊治具可以用于更换损坏的 DIP 元件。治具能够确保新元件的正确安装和焊接,提高维修的效率和质量。例如,在维修手机、平板电脑等电子产品的主板时,波峰焊治具可以帮助更换损坏的芯片、电容等元件。

2.电子产品升级改造:在对电子产品进行升级改造时,可能需要更换或添加一些 DIP 元件。波峰焊治具可以用于这些元件的焊接,确保升级改造的顺利进行。例如,在对旧款电脑进行硬件升级时,波峰焊治具可以帮助安装新的内存、显卡等元件。

三、电子研发实验室

1.新产品开发:在电子研发过程中,需要进行多次的电路板焊接和调试。波峰焊治具可以用于快速、准确地焊接 DIP 元件,提高研发效率。例如,在开发新的电子产品原型时,治具可以帮助实现元件的快速安装和焊接,方便进行功能测试和优化。

2.工艺验证:电子研发实验室需要对不同的焊接工艺进行验证和优化。波峰焊治具可以用于模拟实际生产中的焊接过程,帮助确定最佳的焊接参数和工艺条件。例如,通过调整治具的设计和焊接参数,可以优化焊料的流动性、焊接时间等因素,提高焊接质量

  1. Electronic product manufacturing enterprises
    1. Computer main board production: In the manufacturing process of computer main board, a large number of DIP components need to be welded. Wave soldering fixture can ensure the accurate position and stable welding of components, improve the quality and reliability of the main board. For example, when welding DIP components such as chipsets and memory stick slots, the fixture can ensure the accuracy and consistency of welding.
    2. Communication equipment manufacturing: Communication equipment such as routers, switches, etc. usually contain a large number of DIP components. Wave soldering fixtures play a key role in the production of these equipment, which can improve the welding efficiency and quality, and ensure the stable performance of the equipment. For example, when welding communication chips, capacitors, resistors and other components, the fixtures can ensure a good electrical connection.
    3. Industrial control equipment manufacturing: Industrial control equipment requires extremely high reliability, and DIP wave soldering fixtures can help achieve high-quality welding. For example, when welding DIP components such as PLCs (programmable logic controllers) and sensor interfaces, fixtures can ensure the firmness and stability of welding.
    Second, the electronic product repair industry
    1. Circuit board repair: When the circuit board fails and needs to be repaired, the wave soldering jig can be used to replace the damaged DIP components. The jig can ensure the correct installation and soldering of new components, improving the efficiency and quality of maintenance. For example, when repairing the main board of electronic products such as mobile phones and tablets, the wave soldering jig can help replace damaged chips, capacitors and other components.
    2. Electronic product upgrades: When upgrading electronic products, it may be necessary to replace or add some DIP components. Wave soldering fixtures can be used to solder these components to ensure the smooth progress of the upgrade. For example, when upgrading the hardware of an old computer, Wave soldering fixtures can help install new memory, graphics cards and other components.
    Electronic R & D Laboratory
    1. New product development: During the electronic R & D process, multiple board soldering and debugging are required. Wave soldering fixtures can be used to solder DIP components quickly and accurately, improving R & D efficiency. For example, when developing new electronic product prototypes, fixtures can help to achieve rapid installation and soldering of components, facilitating functional testing and optimization.
    2. Process validation: The electronic R & D laboratory needs to verify and optimize different welding processes. Wave soldering fixtures can be used to simulate the welding process in actual production, helping to determine the optimal welding parameters and process conditions. For example, by adjusting the design of the fixtures and welding parameters, solder fluidity, welding time and other factors can be optimized to improve welding quality